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Thread: hodorskib's Small Scale RO Build

  1. #171
    Join Date
    Apr 2011
    Location
    Fayston, Vt
    Posts
    122

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    Msboucha, how many taps are you at now? Are you still off the grid?
    I only heat sap to 60 to 70 and same for flush, I guess I am lucky on membrane fouling but I try to dial into 50/50. Being small I have 5gallon buckets marked by gallons inside so I can see how close I am or if flow rate changes by the quarter hour of run time. Then I can stretch the time longer for checking. I will know next year since Carl says new membranes every 2 years. Time will tell. I have 1 1/2 % sap on average and have seen 4 to 5% concentrate but usually less.
    Last edited by to100; 04-11-2018 at 07:41 PM.
    2020 same
    2019 RB10 26 taps
    2018 RO Bucket RB5 taps 20, leg tank in shed w/2 5/16
    2017 18 taps
    2016 20 taps
    2015 21 taps
    2014 30 2 gravity line, 2 hotel pan concrete arch 35 g leg tank
    2013 LP hook up in shack buckets 12 taps
    2 burner cook top 2012 finisher on a bbq tanks
    2011 rookie 2+ gal
    8 taps w/ milk jugs
    turkey cooker
    50-60 up back maybe

  2. #172
    Join Date
    Mar 2018
    Location
    Vermont
    Posts
    51

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    We ran 24 taps last year and this year on buckets. This is the first year with the RO. It took me a few weeks to get it modified to where it was worth the running time/ouput. Being off-grid, I didn't want to run for hours on battery with low output, and I couldn't afford to leave it overnight and risk freezing, so I typically RO 35 gallon batches for a couple hours in the evening that is fed from a large extreme cooler (holds ice for days), with sap that I keep at air temp if it is cool or a jug of ice. I RO into another extreme cooler and add jugs of ice, which keeps the concentrate for a few days without issue, and boil when I have say 20gal concentrate at 8%. I installed in line flow meters on my system, and the concentrate one has a flow adjustment which replaced the original needle valve. So much easier than trying to measure all the time. I compared the meter rates with a measuring cup vs time and they are pretty spot on. Keep in mind that the concentrate has higher density, so if the float in the meter is the same as the permeate float, you are actually higher concentration than 50/50. I do my flush wide open after with my 40ish degree permeate. Usually about 10 gal. I have not seen any performance loss and I've put about 250gal sap through since getting it in mid March (not that much volume, but we've spent a lot of that time since then froze up with little sap flow). I also suck 1 gal of fresh well water through the system before I begin ROing after a shutdown the flush out any crud that might settle out of the membran/stale water. Also I would do membrane soap or peroxide wash at the end of the year. That will clean them better for storage and I expect greater than 2 year life. Others could chime in on that though.
    Last edited by Msboucha; 04-11-2018 at 07:59 PM.
    Season Totals
    • 2019 - 24 Taps / 11.5 Gal. Syrup
    • 2018 - 24 Taps / 20 Gal. Syrup
    • 2017 - 18 Taps + 7 Taps added Mid-Season / 15 Gal. Syrup
    • 2016 - 18 Taps added Mid-Season / 5.25 Gal. Syrup
    Current Equipment
    • Off-grid solar/battery powered home-built RO and "Sugar House"
    • Homebuilt 34x17 Propane Evaporator

  3. #173
    Join Date
    Mar 2010
    Location
    Oakville, CT
    Posts
    262

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    I have updated the website here is the new address: https://sites.google.com/view/mattat...aplesyrup/home
    2' x 3' backyard evaporator with homemade steam hood
    38.5 gallons produced in 2023
    104 taps all on 3/16" tubing
    4" x 40" homemade RO built for 2023
    https://sites.google.com/view/mattat...aplesyrup/home

  4. #174
    Join Date
    Nov 2018
    Location
    Noxen PA
    Posts
    1

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    Quote Originally Posted by Msboucha View Post
    We ran 24 taps last year and this year on buckets. This is the first year with the RO. It took me a few weeks to get it modified to where it was worth the running time/ouput. Being off-grid, I didn't want to run for hours on battery with low output....
    Msboucha
    I am also off-grid. What pump are you using to process through your four 400gpd membranes?
    I am finding a hard time locating a 24v DC Aquatec (8852-2J03-B594).
    ~Thank you

  5. #175
    Join Date
    Mar 2018
    Location
    Vermont
    Posts
    51

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    Quote Originally Posted by jcn055 View Post
    Msboucha
    I am also off-grid. What pump are you using to process through your four 400gpd membranes?
    I am finding a hard time locating a 24v DC Aquatec (8852-2J03-B594).
    ~Thank you
    I'm using a 24vdc 1.3gpm Seaflo with adjustable pressure as a feed for a 400gpd boost pump. The seaflo cycles on/off based on the pressure cut-off and the booster stays constant. Not sure how long the Seaflo will last but it ran a season without issue.
    Season Totals
    • 2019 - 24 Taps / 11.5 Gal. Syrup
    • 2018 - 24 Taps / 20 Gal. Syrup
    • 2017 - 18 Taps + 7 Taps added Mid-Season / 15 Gal. Syrup
    • 2016 - 18 Taps added Mid-Season / 5.25 Gal. Syrup
    Current Equipment
    • Off-grid solar/battery powered home-built RO and "Sugar House"
    • Homebuilt 34x17 Propane Evaporator

  6. #176
    Join Date
    Jan 2018
    Location
    OH
    Posts
    174

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    Does anyone use Leader R/O Soap (Sodium Hydroxide) with hodorskib's setup? I see in his instructions that he uses a heaping tablespoon of CDL “Superflow Green”. I am trying to determine how much of the Leader R/O soap to use with mine.
    Do I need some kind of pH meter? I see pH strips at drug stores but the range on them is only 4.5-9.0.
    Last edited by jdircksen; 01-05-2019 at 08:23 PM.
    2021: 28 taps. 18"x36" flat pan and dual natural gas burners.
    2020: 31 taps. 3 full size steam table pans on a custom 6x water heater natural gas burner setup.
    2019: 31 taps on silvers. Back porch gas cook top with 2 full size steam table pans. An amazing 14.9 gallons in my backyard!
    2018: 22 taps on 9 silvers. Propane turkey fryer and full size steam table pan on electric stove. I made 4.25 gallons in my backyard!

  7. #177
    Join Date
    Mar 2018
    Location
    Vermont
    Posts
    51

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    Jdircksen - it's not so much the soap or the quantity as it is getting the correct PH. You'll want to check the manufacturer recommended PH level for your membranes, which will dictate the amount of soap you use. The hardness or softness of your water will also influence the PH. They should tell you the temperature to wash at as well. You can grab a digital PH meter online for not too much, and calibrate it with the provided solution.
    Season Totals
    • 2019 - 24 Taps / 11.5 Gal. Syrup
    • 2018 - 24 Taps / 20 Gal. Syrup
    • 2017 - 18 Taps + 7 Taps added Mid-Season / 15 Gal. Syrup
    • 2016 - 18 Taps added Mid-Season / 5.25 Gal. Syrup
    Current Equipment
    • Off-grid solar/battery powered home-built RO and "Sugar House"
    • Homebuilt 34x17 Propane Evaporator

  8. #178
    Join Date
    Jan 2018
    Location
    OH
    Posts
    174

    Default

    Quote Originally Posted by Msboucha View Post
    Jdircksen - it's not so much the soap or the quantity as it is getting the correct PH. You'll want to check the manufacturer recommended PH level for your membranes, which will dictate the amount of soap you use. The hardness or softness of your water will also influence the PH. They should tell you the temperature to wash at as well. You can grab a digital PH meter online for not too much, and calibrate it with the provided solution.
    I have the 150gpd one that runs about $25 each on eBay: https://www.membrane-solutions.com/r...ro-element.htm
    Looking through the spec sheet shows this: pH Range of Feedwater during Continuous Operation: 3~10

    so I imagine I should shoot for a pH of about 9?
    2021: 28 taps. 18"x36" flat pan and dual natural gas burners.
    2020: 31 taps. 3 full size steam table pans on a custom 6x water heater natural gas burner setup.
    2019: 31 taps on silvers. Back porch gas cook top with 2 full size steam table pans. An amazing 14.9 gallons in my backyard!
    2018: 22 taps on 9 silvers. Propane turkey fryer and full size steam table pan on electric stove. I made 4.25 gallons in my backyard!

  9. #179
    Join Date
    Mar 2018
    Location
    Vermont
    Posts
    51

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    I don't see it off hand on their spec sheet, but I think my membranes are the same (just branded under a different name but identical look and feel to the Membrane Solutions ones) and specifically give a chemical cleaning pH range of 2-12 (slightly higher than the continuous feed range of 3-10). For mine, I use the H2O bio soap, and it works out to be 2oz per 5 gal to get up to 11.75. My well water is about 8.25. I wash at the highest temp they are rated for which is 113F.
    Season Totals
    • 2019 - 24 Taps / 11.5 Gal. Syrup
    • 2018 - 24 Taps / 20 Gal. Syrup
    • 2017 - 18 Taps + 7 Taps added Mid-Season / 15 Gal. Syrup
    • 2016 - 18 Taps added Mid-Season / 5.25 Gal. Syrup
    Current Equipment
    • Off-grid solar/battery powered home-built RO and "Sugar House"
    • Homebuilt 34x17 Propane Evaporator

  10. #180
    Join Date
    Feb 2017
    Location
    NY
    Posts
    125

    Default

    JCN055 - the aquatec 8800 series uses a universal motor, it can actually run off of AC or DC. A 24V DC transformer rated at 5 amps will suffice in place of the 24Vac transformer.

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