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Thread: Wood floor covering under evaporator

  1. #1
    Join Date
    Apr 2011
    Location
    Putnam County, Ohio
    Posts
    405

    Default Wood floor covering under evaporator

    For my first 14 years making syrup, I have used a barrel stove evaporator. Underneath it's four-foot length, I had foot tall cinder blocks which extended about one-foot Infront of the door to protect the wood floor and making for a nice working height for fueling and watching the pan. I am now going to a Corsair arch with a hybrid pan - still 2x3. I haven't even set it up yet - I still have to swap out my 6 inch stack with an 8 inch stack. I think I'll be good with the working height of the pan, but I'm wondering what would be good underneath the evaporator over the floor? Anyone with a similar set up have suggestions?
    RC Maple

    14X14 sugarhouse
    RO Bucket - RB10
    2x3 barrel evaporator with continuous flow pan
    55 taps - most on buckets

  2. #2
    Join Date
    Jan 2006
    Location
    Oneida NY
    Posts
    11,774

    Default

    Back when I built my sugarhouse, in the first 3 seasons it had a wood floor. I placed 8x8x16 blocks under the firebox and made a large apron out front. I went to a tin shop and made a cover for it out of 16 ga galv. (my friend owned the shop). I covered the entire arrangement and then bent down 1" all the way around. That both held the blocks from getting bumped and moved and prevented hot coals from getting between the blocks and starting a fire. At that time I had a 2x6 wood fired evaporator. I had half blocks under the legs (4) to support everything level.
    The next year I made a sort of hoist, by putting a 10' x 1" pipe on the bottom cord of the trusses, put a 1" tee on one end and a 18" nipple on the 2 other parts of the tee, to use it to wind up cables. Each side had the same. I then drilled and attached each end of the cable to the pipe, down under the arch and back up to the other pipe. I used 2 such cables. I then wound the pipe to have 6-8 windings around the pipe, then blocked the handle to prevent the pipe from spinning backwards. I then repeated it on the other end and I turned the pipe the start lifting the evaporator, then I bloacked it from turning and cranked the second pipe. Back and forth a few inches at a time, until I had it about 4' off the floor and blocked the handles to hold it. Then I added a 2x4 down each side from the truss to a few inches below the evaporator (4 such 2x4's) and added a 2x6 screwed to the 2x4 across to the matching one on the other side. I used 3 long screws to attach the 2x6's to each, holding it up against the bottom of the evaporator. Then after those were attached as a safety, I removed the floor, added sand then crushed stone all except where I had poured a slab 4' down and laid concrete blocks ro support the evaporator from below frost level. Inside that foundation I also filled it with crushed stone and poured a slab ober it, then I placed an expansion joint around that slab and leveled the base and poured the rest. Had I thought better I would have put floor drains in, but that thought came too late.
    Dave Klish, I recently bought a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  3. #3
    Join Date
    Jan 2011
    Location
    Southern Ohio
    Posts
    1,394

    Default

    I covered my wood floor with cement board in the evaporator area. It's been down 15 years and still good. You can grout in the seams if you want. It's cheap and it works. If a piece gets damaged just lay down a new one. https://www.lowes.com/pd/PermaBase-1...-ft/1001461774
    125-150 taps
    Smokey Lakes Full pint Hybrid pan
    Modified half pint arch
    Air over fire
    All 3/16 tubing
    Southern Ohio

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