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Thread: Sugarhouse slab drain & electrical conduit

  1. #1
    Join Date
    Oct 2020
    Location
    Richmond, Vermont
    Posts
    34

    Default Sugarhouse slab drain & electrical conduit

    I've got trees cleared for my sugarhouse build & sub-base built-up & compacted. Planning a 4" slab w/ 2" foamboard, 6mil poly, & 1/2" rebar grid.

    I want to put in at least one floor drain & 1-2 runs for electrical stub-outs- one next to the evaporator for blower fan & maybe auto-draw-off & another at the back of the sugarhouse for a small head-tank pump.

    What type of drain pipe would you guys use to go in the slab & daylight ~20' away? What type of flexible conduit would you use for 12-14 ga. flexible wiring that I can pull after slab is poured? Not sure if typical indoor PVC pipe is acceptable for the drain or if I need something different.

    I'm planning on prepping rebar, plumbing, sub-base, and forms. I was looking to rent a bull float & concrete hand float, edger etc & try to handle the pour myself. Not seeing much for rental options & I don't want to buy the tools just for a 14x16' slab. Paying someone to help me on the day of the pour, someone who has the finishing tools seems like money well spent. Any recommendations for someone around Chittenden Cty Vermont who may be interested would be much appreciated!
    Marty, Sam, Henry, Jim, Brandi
    Richmond, VT

    --
    2021: 49 bucket taps, 50 tubing, 8 gallons. Closed valve, burned front pan ended season early
    2022: 49 bucket taps, 50 tubing, 24 gallons. New front pan!

  2. #2
    Join Date
    Feb 2022
    Location
    Essex Junction, VT
    Posts
    348

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    I don't know much about concrete yet but I do know that in these situations, buying the equipment, using it once, and then selling it can be a very cost effective "rental" sometimes! (but hopefully someone actually answers your actual question). Thanks for the sugarhouse update, hope I can come see!

  3. #3
    Join Date
    Feb 2016
    Location
    Peru, Maine
    Posts
    1,115

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    Sch 40 PVC or SDR-35 for drain. SDR-35 is a little cheaper and perfectly fine. We are running 4" SDR-35 in our new shack. We will have drains on either end of the evapoartor, one or two in the RO room and another one in the open storage area of the shack. Plumbing all connected to one outlet, all under slab.
    305 taps on 2 Shurflo's, 31 taps on 3/16" and 229 taps on gravity. 565 in all
    Mountain Maple S3 controller for 145 of the vacuum taps
    2x6 Darveau Mystique Oil Fired Evaporator w/ Smoky Lake Simplicity Auto Draw
    Wesfab 7” filter press

  4. #4
    Join Date
    Jan 2006
    Location
    Oneida NY
    Posts
    11,773

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    For electrical conduit, PVC conduit is fine. Be sure to tie it to the rebar to hold in place, use 1 size larger than normal which will make pulling the wires through. When pulling, run a fish tape through, then tie the wires to the eye on the end, that works best if you hook 1 wire to the eye, bend that wire 180 degrees, then using good quality electrical tape to hold the rest of the wires tight to the first one. Wrap about 6-8" back all of the way from the hook. Have the wire 10" extra length, because the best way once pulled through it's easiest to cut the wire ends and scrap the ends. However if you want, you can fight it and remove the tape, it will be a real chore! You're best off running THHN rather than Romex or direct burial. When you strip the plastic insulation layer off the first one to go in the fish tape eye, strip 1.25-1.5" long, it holds far better than a 5/8" you'de usually strip.
    Dave Klish, I recently bought a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  5. #5
    Join Date
    Mar 2012
    Location
    Walpole, NH
    Posts
    1,466

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    Do Not use the cheap thin walled drain pipe like you can buy at Home Depot or Lowe’s. If you end up with hot water going down the drain from a hood or steam away the thin wall pipe will collapse over time.
    Sugaring for 45+ years
    New Sugarhouse 14'x32'
    New to Me Algier 2'x8' wood fired evaporator
    2022 added a used RB25 RO Bucket
    250 mostly Sugar Maples, 15% Soft Maples. Currently,(110on 3/16" and 125 on Shurflo 4008 vacuum, 15 gravity), (16,000 before being disabled)
    1947 Farmall H and Wagon with gathering tank
    2012 Kubota with forks to move wood around

  6. #6
    Join Date
    May 2010
    Location
    Athol, NY
    Posts
    219

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    If you intend to run a Steam Away do not use plastic for the drain. Been there, done that. Doesn't work. The condensate from a Steam Away will run 190-200 degrees. Any plastic will severely deform. Use copper or iron for the drain or just put in a separate pipe for the Steam Away.


    Randy

    Toad Hill Maple Farm

    http://ToadHillMaple.com/

    3650 Taps on Vacuum for 2010 & still expanding
    56'x64' Timberframe Sugarhouse - New for 2011
    3x10 Leader Vortex w/ Max Flue Pan & SteamAway
    1000 gph Leader Springtech RO
    777 Acres in the Adirondack Mountains

  7. #7
    Join Date
    May 2009
    Location
    UVM Proctor Maple Research Center, Underhill Ctr, VT
    Posts
    6,484

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    Agree regarding not using pvc if planning on hot water disposal down the drain. Also, if you are using an RO or might at some point in the future, put in a separate drain for the RO line. Probably more regulations on RO wastewater disposal coming down the road in the future.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
    Timothy.Perkins@uvm.edu

  8. #8
    Join Date
    Feb 2016
    Location
    Peru, Maine
    Posts
    1,115

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    That is good advice for not running hot water directly from a hood to a PVC drain. It could fail over time but many have done it. Likely a small sag in a pipe holding water if it was PVC Sch 40 or SDR-35 that completely failed. Chink any drain pipe thoroughly in crushed stone and get 1-2% pitch if you can, minimum 0.5%. Save what little bit of hot water you will generate for cleaning or just collect it in a metal bucket and dispose. Might be a few gallons every boil for your size. Check the original post though folks, 99 taps and a 14x16 slab for the sugar house. I don’t think the OP is running a steam-away and 3 post RO.
    2 thoughts on the RO plumbing. We had to answer some questions before our building permit was approved. They asked about RO waste and we gave them some honest answers, permit approved. I can’t imagine not being grandfathered if you had an approved building permit then they changed regulations. Could be totally different in VT but I would argue it pretty hard here. Are they going to make every sugar shack in the state that has been around for years comply with new regulations? If you add a 2nd drain pipe for the RO, are you just setting yourself for having to comply? Just curious.
    305 taps on 2 Shurflo's, 31 taps on 3/16" and 229 taps on gravity. 565 in all
    Mountain Maple S3 controller for 145 of the vacuum taps
    2x6 Darveau Mystique Oil Fired Evaporator w/ Smoky Lake Simplicity Auto Draw
    Wesfab 7” filter press

  9. #9
    Join Date
    Oct 2020
    Location
    Richmond, Vermont
    Posts
    34

    Default

    Thank you for all the great feedback! 99 taps was combined with my brother. The 14x16 I’m building will be for just 50-60 taps. I do have a bucket RO and would like a small hood mostly to make hot water in the sugarhouse. Planning on running a 2x3 Smokey Lake Full Pint pan, so not a ton of hood condensate to drain.
    Marty, Sam, Henry, Jim, Brandi
    Richmond, VT

    --
    2021: 49 bucket taps, 50 tubing, 8 gallons. Closed valve, burned front pan ended season early
    2022: 49 bucket taps, 50 tubing, 24 gallons. New front pan!

  10. #10
    Join Date
    Mar 2013
    Location
    Thetford, VT
    Posts
    469

    Default

    Before we built our new sugarhouse I stopped at a few. I noticed a couple had cracks in the floor. I learned this is where they ran conduit in the concrete. I ran the entrance/exit points 90 degrees to the floor and horizontal below grade.

    Our drains are Schedule 40 PVC. We have a steam away we ran into a 100 gallon tank as we wanted to use it for cleaning. I would agree do not run the steam away directly into plastic. Maybe a large tank for use and then drain later. We installed a 4' grate type drain near the evaporator and holding tanks. We installed a separate drain in the RO room, however both drains combine into one exit.

    We did the prep work (we used styrofoam forms for our forms and they act as additional insulation) and consulted a concrete company before they poured to make sure everything was acceptable to them. They were there the day of the pour and finished the concrete.

    Mike
    Tapping since 1985 (four generations back to early to mid 1900s). 200-250 taps on buckets and then tubing in the mid 90s. 2013- 275 taps w/sap puller 25 gal. 2014-295 taps w/sap puller 55 ga. (re-tapped to vacuum theory) 2015-330 taps full vac. 65 gal, 2016-400 taps 105 gal, 2017-400 taps 95 gal. 2018-additional 800' mainline and maybe 400 new taps for a total near 800 taps. 2x6 Leader WSE (last year on it) supported by a 250 gph RO.

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