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Thread: Shurflo lift questions

  1. #21
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    Oneida NY
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    Before I started changing tees every season, I had as I recall about 3 tees plug, out of about 150 taps. Since I use 3/16 x 3/16 x 5/16 tees, the blockage stopped at a 3/16 fitting, that closed off all sap flow upstream not just 1 tap. In my book that was not acceptable, that's why I started replacing tees. It was not my original idea, I read it somewhere that others were doing it. Back then I think a tee was about $.26 or $.27 each. I've been doing it ever since and will continue. As I say, it's cheap insurance. I suppose possibly you rinse better than I did, but I'll never know because at the price of a new Tee I won't experiment and risk it.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  2. #22
    Join Date
    Feb 2015
    Location
    Warren, MA
    Posts
    254

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    How many taps do you have Dave and how long does it take to you change them out each year? If you do a rinse before the season starts, wouldn't that tell you if a tee was blocked or not?
    2016 - 2 x 4 Randy Worthen built arch and pans 11 taps; 2.625 gallons of syrup!
    2017 - 29 taps; 11.625 gallons of syrup!
    2018 - 30 taps; 98 pints bottled! New sugar house being built, new equipment coming!
    2019 - 125 taps; 50 gallons made! New 2x6 Smoky Lake Corsair arch, drop flue pan, auto draw. Smoky Lake filter press and Steam Bottler
    2020 - 173 taps; only 35 gallons made.
    2021 - 242 taps; New record! 50.5 gallons made!
    2022 - 321 taps; New record! 80 gallons made!

  3. #23
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    BAP, I've never said I know everything, in fact I've made sure to only comment on things I've had experience with, or I open my comments saying I'm just guessing. But, I'll stick with my opinion to replace my tees every year, you can certainly do what has worked for you, obviously it works for you.
    I however have seen lots of comments from those who use 3/16 about issues with them plugging up and blocking sap flow.
    In your obviously superior experience, what do you suggest those who get plug ups on 3/16 do to avoid the plugging? I'll await your suggestions. Maybe telling how you wash the lines , that might be the determining factor. Once I read about your method I will try it, maybe I can save the time and money and use the same Tees year after year. Please be spefific to help us who have no idea how to clean them so we can also experience no plugging. I'm serious, I want to learn how you get the laterals so clean.
    Dave
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  4. #24
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    Feb 2015
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    Warren, MA
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    254

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    Quote Originally Posted by maple flats View Post
    I'm serious, I want to learn how you get the laterals so clean.
    Dave
    I don't know how BAP does his but this is how I do mine.

    End of season I pull the taps and let everything drain for a few days.

    Next, I take a tank of (as hot as I can get) water down to the lower end of the sugar bush. I use homemade lunchbox releasers so I switch the in and out lines to suck the water out of the tank and push it up the lines. Those soda pumps will push uphill over 80' in elevation; it gets slow near the top but it does it. I walk the lines uphill and plug each spout into the tee when I get to it and the water is flowing freely. Once I get to the top i walk back down and start the next line. When that one is done, I usually walk down the previous line and pull all the spouts from the tees to let it drain again.

    The next step is to repeat the process with a hot water-Calcium Hypochlorite solution, the difference being that I don't walk down the previous line and unplug; I let the solution sit in the lines.

    Ideally, if I have the time, after the solution has sat in the lines for a few days I'll repeat the initial water rinse, and do a rinse in the fall again. What realistically happens is the solution sits in the lines most of the summer or at least until some of the spouts somehow become unplugged fro the tees on their own and the line drains out. Either way they get rinsed in the fall.

    In my experience, I've never had to replace a tee due to a blockage, only for leaks due to squirrel chews.
    2016 - 2 x 4 Randy Worthen built arch and pans 11 taps; 2.625 gallons of syrup!
    2017 - 29 taps; 11.625 gallons of syrup!
    2018 - 30 taps; 98 pints bottled! New sugar house being built, new equipment coming!
    2019 - 125 taps; 50 gallons made! New 2x6 Smoky Lake Corsair arch, drop flue pan, auto draw. Smoky Lake filter press and Steam Bottler
    2020 - 173 taps; only 35 gallons made.
    2021 - 242 taps; New record! 50.5 gallons made!
    2022 - 321 taps; New record! 80 gallons made!

  5. #25
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    Jan 2006
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    Oneida NY
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    DMF, do you get any plugging in your tees? I'll give my method, to compare, however I got some plugging and then I started changing the Tees every year, (2 yrs change them, the 3rd year whole new drop, every year new tap.
    I , in my first year, filled a tote (IBC) with about 125 gal of good potable water, mixed in 2 qts food grade hydrogen peroxide (35% solution mixed into the water) but after yr 1 I changed to using only water, after reading that others were using just water). I then used a lab wash bottle, the first year I think it was 500ML, year 2 and beyond I got a 32oz wash bottle. I also carried a 2 gal drink type cooler jug. I walked to the last tap, pulled it, squirted maybe 100-125 ml into the tap , held the tap so the mixture sat in it for about 30 seconds, then lifted it and gravity took it down the drop and down the lateral. I then pushed the tap onto the parking stub and walked to the next tap. I repeated until the wash bottle was empty, then I refilled it from the jug I was carrying. I got about 4-5 taps from the 500ml bottle. In yr 2 I found a 32oz wash bottle and I used that, with it I cleaned about 8-9 taps, then refilled from the jug. Starting in yr 2 I only used water, no longer used food grade hydrogen peroxide.
    A few years later, I tried and decided to continue using 3/16 on flat ground and even on places where I was pulling sap from below the mainline. In all of these, from yr 1 on I also had mechanical vacuum, in my earliest uses of 3/16 I had lots of elevation drop and had no places where I was pulling across level or up from lower areas, that came later.
    Once I stopped using the lease where I had good elevation drop I was reducing my bush, the landowner was planning to take it over and he has now done so.
    On my bush, surrounding my sugarhouse is where I experimented with level and then pulling from below the mainline using vacuum. My first try was just 3 laterals at the end of a mainline, where previously I had actually tapped using a short extension ladder to get slope. I then tried tapping at 4-5 ft above the ground using 3/16 laterals and 5/16 drops and taps. I had a line of 7 taps, another of 11 taps and I think the biggest in length had 15 or 16 taps. The mainline had 26-27" of vacuum on it. That worked so well the next year I tried expanding to an area across the driveway into the sugarhouse, all below the mainline and across the driveway. I had a lateral of 25 sugars, a lateral of 25 reds and another lateral of 26 reds. All 3 were 3/16 laterals, each went to a 3 stem red maple next to the driveway. From there I used an elbow upside down, the one leg faced up rather than down. The lateral went up to a limb just over 14' off the ground, then it went over that limb across the driveway to a sugar maple , over a limb at the sugar around the trunk then it angled down towards the mainline about 16' away at maybe a 35 degree decline and entered the mainline using a saddle.
    When I cleaned that 3 lateral set up I used the 32 oz wash bottle and clean water. I notice you used hot water, I never tried hot water, I was using water at ambient temperature, because it came from municipal water, I let it set in a SS tank for 3+ days to get rid of chlorine. It was likely about 38-45 degrees F
    Whilew I could have used hydrogen peroxide in my water I never did after that first year, not because of the price but rather because year 1 showed that while I didn't realize it when using it, my chlothes told otherwise. After the next washing I discovered I'd gotten some spray , mist and even some larger amounts of liquid on my clothes based on lots of bleaching. I at that time was also in water treatment and I could buy 15 gal barrels of food grade hydrogen peroxide for about $120 at that time, where as a 1 gal jug of it cost $35 plus shipping, The $120 included the shipping and it was 15 gal. It was used in some water treatment systems to treat bad water as in e-coli and other bacteria. I still washed the laterals, cold water and just plain water at that. I just never even considered heating the water. That method stuck with me ever since while I replaced the Tees every year. My experience using this method it why I said the Tee needs to be replaced every year, also any connector too but those are few and far between.

    I'll await to read how BAP cleans his lines if he ever responds. Maybe my error was the temperature or the the amount of solution or when I used the hydrogen peroxide, the contact time.
    Dave
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  6. #26
    Join Date
    Mar 2012
    Location
    Walpole, NH
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    1,376

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    Quote Originally Posted by maple flats View Post
    BAP, I've never said I know everything, in fact I've made sure to only comment on things I've had experience with, or I open my comments saying I'm just guessing. But, I'll stick with my opinion to replace my tees every year, you can certainly do what has worked for you, obviously it works for you.
    I however have seen lots of comments from those who use 3/16 about issues with them plugging up and blocking sap flow.
    In your obviously superior experience, what do you suggest those who get plug ups on 3/16 do to avoid the plugging? I'll await your suggestions. Maybe telling how you wash the lines , that might be the determining factor. Once I read about your method I will try it, maybe I can save the time and money and use the same Tees year after year. Please be spefific to help us who have no idea how to clean them so we can also experience no plugging. I'm serious, I want to learn how you get the laterals so clean.
    Dave
    Dave, you told me in your post that I don’t know anything about using 3/16”. You started it. I am telling you that I use it without having to replace a lot of parts. At the end of the season, I do the same thing that I have for the past 45 years. I pump water with some chlorine in it through the lines. I know everyone will say chlorine causes squirrels to chew but fact of the matter is, squirrels will chew new tubing too. Yes, there is a trade off using chlorine, it can increase the squirrel chews. But, by pumping water through, I find leaks that are hard to find on 3/16 without added vacuum, the lines are cleaner and I have no issues with plugging. I let the drops hang for several days then go back through a plug them. I know research shows that cleaning is not effective, but remember that most research is paid for by the companies that are selling new equipment and they aren’t going to keep paying for research that doesn’t support buying new equipment.
    Sugaring for 45+ years
    New Sugarhouse 14'x32'
    New to Me Algier 2'x8' wood fired evaporator
    2022 added a used RB25 RO Bucket
    250 mostly Sugar Maples, 15% Soft Maples. Currently,(110on 3/16" and 125 on Shurflo 4008 vacuum, 15 gravity), (16,000 before being disabled)
    1947 Farmall H and Wagon with gathering tank
    2012 Kubota with forks to move wood around

  7. #27
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    May 2009
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    UVM Proctor Maple Research Center, Underhill Ctr, VT
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    Quote Originally Posted by BAP View Post
    …but remember that most research is paid for by the companies that are selling new equipment and they aren’t going to keep paying for research that doesn’t support buying new equipment.
    This is certainly NOT the case for research done in the U.S. Research is typically funded by grants or industry (NAMSC grants or association donations). Very little to none is funded by maple equipment companies. Occasionally there is some donations of equipment, but in that case there cannot be any strings attached or an ability of the companies to vet the results ahead of their release. It is pretty much hands off. Typically we purchase (at regular prices) the vast majority of equipment and supplies we test and/or utilize.
    Last edited by DrTimPerkins; 04-29-2024 at 07:10 PM.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
    Timothy.Perkins@uvm.edu

  8. #28
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    Mar 2008
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    Have to believe that what Dr Tim says is correct.
    I’m going for popcorn ��
    Last edited by johnallin; 04-30-2024 at 05:57 AM.
    John Allin

    14x18 Hemlock Timber Frame Sugar House 2009
    Leader 2x6 w/Patriot Raised Flue Pan 2009
    Leader Steam Hood 2014 - Clear Filter Press 2015
    Leader Revolution Pan and SS Pre-Heater 2016
    CDL Hobby RO & Air Tech L25 Hi Vac Pump 2019
    06' Gator HPX to collect wood & sap
    14' Ski-Doo Tundra for winter work in the woods
    Great Family 3 grown kids+spouses and 7 grand kids who like the woods
    7th Gen Born in Canada - Raised in Chardon Ohio - Maple Capital of the World..<grin>.

  9. #29
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    BAP, I'm still waiting to learn how you clean the 3/16 lines so you don't get any plugged tees. Please educate us all, it could make the use of 3/16 laterals far more adventacious for many. There are a lot of producers who try 3/16, but then quit it bacause of plugging issues.
    Dave
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  10. #30
    Join Date
    Feb 2019
    Location
    Murrysville, Pennsylvania
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    Not sure about others, but I clean 3/16 by pumping cleaning solution up the tubing from the bottom, using a booster pump, allowing it to flow out through each drop line, filling the lines entirely and letting sit for ~24 hrs before draining and coiling them up. Haven't had a blockage in 4 years and lines look as clean as new. Have replaced a handful of cracked tees across 8 lines and 112 taps, but none of them have shown any form of residue or blockage.

    https://youtu.be/FUrzZQOcyb4?si=X36Vybe8tVFDT6r4

    Also back to original thread - I use 2 diaphragm pumps in series (shurflo and aquatec) to pull vacuum and push sap immediately up a 40 ft hill to avoid a 2nd collection tank at that low point for approximately 30 taps. Works great, but I have power at that location which OP does not.
    D. Roseum
    www.roseummaple.com
    ~100 taps on 3/16 custom temp controlled vacuum; shurflo vacuum #2; custom nat gas evap with auto-drawoff and tank level gas shut-off controller; homemade RO #1; homemade RO #2; SL SS filter press
    2021: 27.1 gallons
    2022: 35 gallons

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