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Thread: My plan 2023 - 2024

  1. #1
    Join Date
    Jul 2021
    Location
    Parry Sound Area, Ontario
    Posts
    1,347

    Default My plan 2023 - 2024

    In looking at improvements for next season, one thing I will have is a new grill design as suggested to me on another post and as per the attached picture.

    Looking at the picture it struck how different the size of the firebox is, as compared to mine. My firebox is 28” deep. Almost the depth of two logs. I stuffed my firebox full, front to back and to the top of the pan, and I got it super hot, but it struck me, that perhaps the reason I went through so much wood, is I lost a lot of heat out the stack. If my firebox had less depth, only like a log or so deep, that I could take greater advantage of the gasses passing under the pan and use maybe half of the firewood I used last year.

    Just wondering what the depth of your firebox is, in your professional evaporators? This would be a relatively easy adjustment for me to make in the off season. I am thinking of reducing the 28” depth to 16 or 18”.

    This would also reduce the size, and the cost to make, of the new grate.

    Do you think this is a good idea?

    Thanks

    Gary

    PS - I am no longer pooped and I am enthusiastic about the next sugaring season. Cutting and hauling logs today was therapeutic.

    https://share.icloud.com/photos/06d2...8eA0DsXoeDpjcw
    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

  2. #2
    Join Date
    Apr 2019
    Location
    Nashville, MI
    Posts
    942

    Default

    I will take a measurement of my firebox and send it to you.
    2004 - 2012 2x3 flat pan 25 to 60 taps
    2012 2x3 new divided pan w/draw off 55 taps
    2018 - didn't boil surgery - bought new evaporator
    2019 new SML 2x4 raised flue high output evap. 65 taps
    made 17 gal. syrup
    2020 - only put out 53 taps - made 16.25 ga.l syrup
    2021 - Didn't work out
    2022 - 25 taps on bags / 8 taps on 3/16's line - late start

  3. #3
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

    Default

    I have a home built 2x6, and we made the firebox just under the syrup pan, so exterior dimensions are 24x24, but after bricking, we had full sized fire brick on hand so we used that, it's 20 x 20 inside. i cut all my wood 18" and crisscross it when i feed. I have grates like the ones your pictured. Grates were made out of 1/4" thick 2x2 angle iron spaced 1/4" apart. We run forced air, this is the second season and they show no signs of warping, and I have very little ash buildup under the grates. Feeding every 5 min by the clock i can put a boil in all 3 sections of the flue pan even when the sap is close to freezing.
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  4. #4
    Join Date
    Jul 2021
    Location
    Parry Sound Area, Ontario
    Posts
    1,347

    Default

    Quote Originally Posted by darkmachine View Post
    I have a home built 2x6, and we made the firebox just under the syrup pan, so exterior dimensions are 24x24, but after bricking, we had full sized fire brick on hand so we used that, it's 20 x 20 inside. i cut all my wood 18" and crisscross it when i feed. I have grates like the ones your pictured. Grates were made out of 1/4" thick 2x2 angle iron spaced 1/4" apart. We run forced air, this is the second season and they show no signs of warping, and I have very little ash buildup under the grates. Feeding every 5 min by the clock i can put a boil in all 3 sections of the flue pan even when the sap is close to freezing.
    Thanks. My firebox interior width is 23” and I can’t really change that. It would be an easy fix to reduce my depth to 20.5”. After that my options are 19” or 18.5”.

    Edit: I went outside and checked several wood piles. It appears I cut my wood to 16”. Sometimes a little smaller or bigger, but δ firebox 18.5” deep maybe the right choice. I still would like to compare it to a few others. This alone may save me a ton of wood.
    Last edited by Swingpure; 04-13-2023 at 09:44 PM.
    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

  5. #5
    Join Date
    Jul 2021
    Location
    Parry Sound Area, Ontario
    Posts
    1,347

    Default

    Quote Originally Posted by Pdiamond View Post
    I will take a measurement of my firebox and send it to you.
    Thank you!
    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

  6. #6
    Join Date
    Jan 2018
    Location
    Merrill, Wisconsin
    Posts
    69

    Default

    So I have the Dauntless from smokey lake maple and the fire box is about 20" after fire bricked. I would think you could reduce your size, but you might find that 18" might be to tight, but since you are wider you can criss cross your longs easier.

    Bryan

  7. #7
    Join Date
    Mar 2016
    Location
    chester, ma
    Posts
    910

    Default

    I have a Mason evaporator and the firebox is roughly 20" x 20" after being fire bricked.

    GO
    2016: Homemade arch from old wood stove; 2 steam tray pans; 6 taps; 1.1 gal
    2017: Same setup. 15 taps; 4.5 gal
    2018: Same setup. Limited time. 12 taps and short season; 2.2 gal
    2019: Very limited time. 7 taps and a short season; 1.8 gals
    2020: New Mason 2x3 XL halfway through season; 9 taps 2 gals
    2021: Same 2x3, 18 taps, 4.5 gals
    2022: 23 taps, 5.9 gals
    2023: 23 taps. Added AUF, 13.2 gals
    2024: 17 taps, 5.3 gals
    All on buckets

  8. #8
    Join Date
    Jul 2021
    Location
    Parry Sound Area, Ontario
    Posts
    1,347

    Default

    Thanks, that is very helpful. It seems that the 20” depth is a commonly used depth in professionally built evaporators. That is an easy size (20.5”) for me to make changes to.

    I truly think this will be a big wood saver for me. I might lose some of my boil rate, but that will be okay.
    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

  9. #9
    Join Date
    Sep 2020
    Location
    Corbeil, ON
    Posts
    174

    Default

    It may not reduce your boil rate that much because the area that is reduced in firebox depth will be raised and push the hot gasses against the bottom of the pan.
    2021 - Year one. 15 taps using 5/16" and drop tube into buckets. Homemade barrel evaporator with 2 steam trays. 4.7L syrup.
    2022. 32 taps. Added AUF.
    2023. 51 taps. Ditched the steam pans for an 18x22 flat pan.
    2024. 56 taps. Built a proper evaporator to fit the 18x22 flat pan and 1 steam pan.

  10. #10
    Join Date
    Jul 2021
    Location
    Parry Sound Area, Ontario
    Posts
    1,347

    Default

    I received confirmation that I will be able to tap again on the steep hill where I had 72 taps. So I will be all in again this coming season. With permission, I will add a fourth line of 25/30 taps, on the steep hill.

    I will not have any buckets next season and I am still deciding if I will add another line to pick some of those trees or not. Two years ago I had a long line there, then last year I had three smaller lines feeding buckets. So I will either go back to a long line and catch most of those trees, or just pass on them. The line would join 5 others feeding one collection point.
    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

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