Are you following manufacturer's cleaning instructions often enough?
Are you following manufacturer's cleaning instructions often enough?
Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.
Noel Good
1998 to 2009: 15 taps on buckets, scavenged fire pit and pans
2010: New 2x4 SS flat pan w/preheater
2015: New to me Lapierre 18x60 raised flue, new shack, new everything!! 59 taps 23.75 gallons
2016: 85 taps 19 gallons
2017: Purchased 2.5 acres and tubed half with 3/16. 145 taps total 49.25 gallons
2018: 200 taps (162 on 3/16ths 38 on buckets) New NextGen RO 63 gallons
2019: 210 taps 73.5 gallons
2023: 210 taps 89.75 gallons
www.wnybass.com
Yes. I have flushed the unit as recommended after every use and at the end of the season. It has always been a wonderful time saver and made syrup season better. It has just seemed to have a bug in the system this year, maybe something I have done wrong without knowing it. I did have to undo some connections two times when swapping out parts which introduced the possibility of error. I have checked and rechecked the connections. I am encouraged by yesterday's test and want to see what it does with the next round of sap.
RC Maple
14X14 sugarhouse - new for 2012
RO Bucket - RB10 - New for 2019
2x3 barrel evaporator with continuous flow pan
55 taps - most on buckets
This is next year!
Sugaring for 45+ years
New Sugarhouse 14'x32'
New to Me Algier 2'x8' wood fired evaporator
2022 added a used RB25 RO Bucket
250 mostly Sugar Maples, 15% Soft Maples. Currently,(110on 3/16" and 125 on Shurflo 4008 vacuum, 15 gravity), (16,000 before being disabled)
1947 Farmall H and Wagon with gathering tank
2012 Kubota with forks to move wood around
Sorry, I didn't read the soap and acid washes as a question but a recommendation. I do a soap wash with the recommended preservative at the end of the season. I have never seen a recommended acid wash. My original membranes lasted over 3 seasons and were still performing at concentrating sap, they were just slowing down. I had new ones on hand so I changed them 4 weeks ago.
RC Maple
14X14 sugarhouse - new for 2012
RO Bucket - RB10 - New for 2019
2x3 barrel evaporator with continuous flow pan
55 taps - most on buckets
This is next year!
I recommend doing a soap wash after every use. That way they're always fresh. Unless it's a small run (relative to the size of your system), I don't think just a perm. rinse does a good job getting all the boifilm off the membranes. IMO.
Do you have hard water and do you rinse with well water often? If not, an acid wash may not do much.
I recommend doing a soap wash after every use. That way they're always fresh. Unless it's a small run (relative to the size of your system), I don't think just a perm. rinse does a good job getting all the boifilm off the membranes. IMO.
Do you have hard water and do you rinse with well water often? If not, an acid wash may not do much.
yes, warm soap wash often is important. Especially mid-late season. I can see the wash kettle water turn amber sometimes! Just have to have enough permeate to flush. I know for my 4x40 membranes its at least 200 gallons to flush after the soap wash.
On a side note, it was balmy mid-season day yesterday in the 50s and my 200gph unit was getting about 222 to start so I got through concentrating in record time
I agree with the more frequent soap washes. You get a lot of bang for your buck with washes. It takes no more extra time at the end of your boil than the hot water rinse and backwash. I've only got 200 gal to process today, but I'm going to do a wash bc even though the sap lines will be shut down for the cold over the next few days, any critters on the membrane will have a party.
All that said, you may have a few issues going on and need multiple approaches. Maybe you already took care of it on your last test. You can get a jump on your live test in the next flow by making your own sweet to run through. The warm plain water went through well, but try mixing some sugar in a 5 gal bucket of colder water. Mix it warm then let it sit outside for a couple hours. Shouldn't take long to get it down to 34 deg or whatever your original conditions were. It shouldn't take much sugar to get the water to 2%.
Woodville Maples
www.woodvillemaples.com
www.facebook.com/woodvillemaples
Around 300 taps on tubing, 25+ on buckets if I put them out
Mix of natural and mechanical vac, S3 Controller from Mountain Maple
2x6 W.F. Mason with Phaneuf pans
Deer Run 250 RO
Ford F350
6+ hives of bees (if they make it through the winters)
Keeping the day job until I can start living the dream.
Thanks to all for the good info on maintaining my RO. With more frequent soap washes I may be able to go even longer before new membranes next time and better performance in the meantime.
RC Maple
14X14 sugarhouse - new for 2012
RO Bucket - RB10 - New for 2019
2x3 barrel evaporator with continuous flow pan
55 taps - most on buckets
This is next year!