+ Reply to Thread
Page 1 of 2 12 LastLast
Results 1 to 10 of 13

Thread: First boil of 2023 lessons and questions - measuring stack temp

  1. #1
    Join Date
    Mar 2020
    Location
    Central Pennsylvania
    Posts
    228

    Default First boil of 2023 lessons and questions - measuring stack temp

    Just finished my first boil for the season and now got some stuff to do before next boil. One thing is replacing my stack thermometer/thermocouple. I had bought a Thermoworks thermocouple and digital meter last year but just got around to putting it on this year to try to monitor stack temps to determine when to fire. Well, the wiring/insulation inside the threaded part of the sensor melted exposing the bare wires going from the sensor to the digital meter.
    thermocouple.jpg
    So does anyone have any suggestions for a stack temp probe/sensor/thermometer that can go up to at least 1200*F?

    I did get some good info from the thermocouple during this boil, however. My stack temps ranged from 850 to 1300 depending how often and how aggressively I fired. Obviously, I got the best boil at 1300*, but keeping the stack temp there would require firing almost every 1-2 minutes. So, I started firing when the stack temp went below 900 with a small-moderate amount of wood which would typically get the stack temp up to around 1100, then gradually fall back to 900 usually within 3-4 minutes. So I at least figured out how to maintain a more consistent boil using stack temps instead of just the timer; and now I got a sweetened pan.
    2020 - 1st year - 13 black walnut taps - 4 bottles syrup
    2021 - 50 taps, 22 black walnuts/28 red maples - 4 gallons syrup
    2022 - 54 taps, 11 black walnuts/41 red maples, 20 on solar shurflo vacuum - 8.5 gallons syrup
    2023 - 47 taps on 45 red maples, 43 on solar shurflo vacuum

  2. #2
    Join Date
    Jan 2016
    Location
    MA
    Posts
    589

    Default

    Any maple supplier will have dial stack thermometers.
    60ish taps on buckets
    D&G Sportsman 18x63
    Turbo RB15 RO Bucket

  3. #3
    Join Date
    Apr 2019
    Location
    Nashville, MI
    Posts
    943

    Default

    Smoky Laky maks a real night temperature gauge, it is a little pricey.
    2004 - 2012 2x3 flat pan 25 to 60 taps
    2012 2x3 new divided pan w/draw off 55 taps
    2018 - didn't boil surgery - bought new evaporator
    2019 new SML 2x4 raised flue high output evap. 65 taps
    made 17 gal. syrup
    2020 - only put out 53 taps - made 16.25 ga.l syrup
    2021 - Didn't work out
    2022 - 25 taps on bags / 8 taps on 3/16's line - late start

  4. #4
    Join Date
    Mar 2009
    Location
    Millmont,Pa
    Posts
    563

    Default

    I bought a thermocouple off of ebay a couple of years ago, I’ll
    try and find where it came from. My stack temps are only 425
    or so. Any more than that and I can’t keep the sap in the pans!
    I just see where it is boiling good and use whatever that temperature
    is as a firing guide. Usually about a 50 degree swing keeps
    things pretty steady
    115 red maples on vacuum
    100 taps on 5/16 gravity
    35 taps on 3/16 gravity
    50 taps on shurflo vacuum
    about 60 buckets on giant roadside sugars
    neighbor bringing from 45 taps
    30'x 8' Aof/Auf Evaporator
    Homemade 125gph Ro
    Lots of Homemade Equipment!

    http://s848.photobucket.com/albums/a...%20Sugarshack/

  5. #5
    Join Date
    Jan 2006
    Location
    Oneida NY
    Posts
    11,587

    Default

    All I ever used was an magnetic mount thermometer with a stem into the stack. While the SS stack did not hold the magnet, the stem stayed in the stack. I only used it to witness the effectiveness of my AUF and AOF on stack temp. Before the AUF AOF my stack temp ran upwards of 1200-1400F at times, after the normal reading was 800-950F,. With this I was boiling much harder, thus it showed that more combustion was in under the pans rather than up the stack. I fueled by the clock, firing every 9 minutes, where as before adding AOF AUF I fired every 7 minutes. In both cases I used a timer. By the way, with the AOF/AUF I gained between 18-25% increase in boil rate, on less wood. It saved me about 35% of the wood.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  6. #6
    Join Date
    Mar 2020
    Location
    Central Pennsylvania
    Posts
    228

    Default

    I know my stack temps are pretty high because I only have a flat divided pan w/o flues, so less heat transfer to the pan and more heat up the stack.
    My other problem is that my stack is only 6" diameter, so some of the stack probes/sensors are too long to fit in my stack unless I mounted it on an angle.
    Last edited by Openwater; 02-06-2023 at 07:17 AM.
    2020 - 1st year - 13 black walnut taps - 4 bottles syrup
    2021 - 50 taps, 22 black walnuts/28 red maples - 4 gallons syrup
    2022 - 54 taps, 11 black walnuts/41 red maples, 20 on solar shurflo vacuum - 8.5 gallons syrup
    2023 - 47 taps on 45 red maples, 43 on solar shurflo vacuum

  7. #7
    Join Date
    Dec 2019
    Location
    Berrien Center, MI
    Posts
    130

    Default

    Openwater,

    I am in the same boat as you-flat, divided pan and high stack temps. I had originally purchased a dial thermometer (200*-1000*F) from Sugar Bush Supplies in Mason, MI. They are a Leader dealer so you could get that particular stack thermometer at any Leader dealer. It probably would have worked fine had I mounted it higher in the stack (8" stack) but I opted for just above the base stack (so about 6ft off the ground). My stack temps are higher than this and the thermometer couldn't handle the heat. Since I already had a hole drilled in my stack, I opted to get the Smoky Lake dial thermometer. That one relies on gas and not a coil. It is, as Pdiamond says, a little pricey.

    That is what I have done in my operation. Hopefully this info helps you in some way.
    Daniel & Eleanor Bliese
    Heritage Woods, LLC
    SW Michigan

    Smoky Lake 2x4 raised flue on Corsair arch
    The RO Bucket 80gph Single Post
    100 taps on buckets

  8. #8
    Join Date
    Mar 2020
    Location
    Central Pennsylvania
    Posts
    228

    Default

    I'm looking close at the 4" Smokey Lake dial stack thermometer. Do you know how long the stack probe is? Can the 10' lead wire/tube be mounted to the side of the arch, or does it need to be kept away from high temps?
    Thanks for the info.
    2020 - 1st year - 13 black walnut taps - 4 bottles syrup
    2021 - 50 taps, 22 black walnuts/28 red maples - 4 gallons syrup
    2022 - 54 taps, 11 black walnuts/41 red maples, 20 on solar shurflo vacuum - 8.5 gallons syrup
    2023 - 47 taps on 45 red maples, 43 on solar shurflo vacuum

  9. #9
    Join Date
    Dec 2019
    Location
    Berrien Center, MI
    Posts
    130

    Default

    The probe is 5 15/16" long. No joke. From looking at how the probe is mounted in the stack, the length of the probe inside the stack would be a little bit shorter than the 5 15/16" measurement mentioned. That is because there is a nut screwed into the stack and the probe is screwed into the nut. Kind of hard to explain without a picture and I didn't think to take any. So I think you would be ok using the probe but might want to check with Smoky Lake to be sure.

    The 10' coil can be mounted on the side of the arch. There is a video of Smoky Lake employees doing this exact thing (should be on their website somewhere). The advantage there is the dial is closer to you so easier to read. I opted to run my line up and behind my arch so the dial is about 8' from me and mounted it on a 2x on the wall. I did that just because it was an easier mounting point for me. Worked well for me last season.
    Daniel & Eleanor Bliese
    Heritage Woods, LLC
    SW Michigan

    Smoky Lake 2x4 raised flue on Corsair arch
    The RO Bucket 80gph Single Post
    100 taps on buckets

  10. #10
    Join Date
    Mar 2020
    Location
    Central Pennsylvania
    Posts
    228

    Default

    Just watched that stack thermometer installation video on Smoky Lake website. Good info. It looks like the probe mounts into a 1/2" npt male-female fitting that screws into the stack. I could probably get 1 or 2 more of those 1/2" stainless npt male-female fittings and stack them together which would adjust how far the end of the probe sticks into the stack. Like they said in the video, would definitely need some high temp anti-seize if screwing those stainless fittings together.
    2020 - 1st year - 13 black walnut taps - 4 bottles syrup
    2021 - 50 taps, 22 black walnuts/28 red maples - 4 gallons syrup
    2022 - 54 taps, 11 black walnuts/41 red maples, 20 on solar shurflo vacuum - 8.5 gallons syrup
    2023 - 47 taps on 45 red maples, 43 on solar shurflo vacuum

+ Reply to Thread
Page 1 of 2 12 LastLast

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts