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Thread: Home built RO pump question

  1. #1
    Join Date
    Mar 2016
    Location
    North Gower, Ontario Canada
    Posts
    250

    Default Home built RO pump question

    I am, like many, looking at a DIY RO system and I can't quite find the answer to my pump questions.

    The "go-to" seems to be various models of procon pumps but when I search for their stats, they just seem to be a regular water diaphragm pump that have a capacity less than 1g/m and top out around 100psi. So why couldn't I use one of the lesser known brands like the attached? It pumps 1.6usg/m with a PSI rating of 130psi and is much cheaper..

    Ignoring that a cheaper pump might breakdown sooner, what I'm really looking for is the answer to the following question: are the specs on this pump correct to push sap through 1 or 2 400GPD membranes? Is too much flow bad vs less flow (I know there is a minimum flow you need across your membranes) but I thought if the flow is higher than ideal it would just help keep the members from gumming up with sugar but might need to recirculate as my permeate / concentrate level might not be a 50/50 which is my goal..

    Thanks to all for your help!
    Paul.

    https://www.amazon.ca/dp/B07BP7TDLJ/...v_ov_lig_dp_it
    ______________________________
    2023 -30 trees -24 vacuum, 6 buckets. ~1,845 L sap; Syrup count: 49.25L
    2022 -30 trees -24 vacuum, 6 buckets. ~1,530 L sap; Syrup count: 48.65L
    2021 -29 trees -23 vacuum, 6 buckets. ~1240 L sap; 34.5L of syrup
    2020 -30 trees 32 taps. ~900 L sap; 27.1L Syrup.
    2019 -27 trees 31 taps. ~725 L sap; 22.2L Syrup.
    2018 -19 Trees 20 taps. ~750 L sap; 18 L Syrup
    2017 -4 trees 4 taps. ~60 L sap; 1.5 L Syrup

  2. #2
    Join Date
    Feb 2019
    Location
    Murrysville, Pennsylvania
    Posts
    480

    Default

    Were you looking at procon pumps or aquatec pumps? Many use aquatec 8852 for 1 or 2 of the 400 gpd membranes. I did this for a few years.. However a better option is the Coronwater TYP-8900 pump. Much higher flow rates at higher pressures. Can actually go up to 5 of the 400 gpd membranes in series with that pump. I have built 2 units like that - use both in parallel for big runs or one at a time on slower days. Both aquatec and coronwater are diaphragm pumps and can self prime and run dry. Good for smaller operations. Much like what the RO bucket uses in its RB5 - rB25 models.

    The one you linked to would not work. The flowrate is probably open flow at 0 pressure. There is a reason its so cheap.

    Procon pumps are rotary vane pumps.
    Last edited by DRoseum; 09-26-2022 at 06:49 PM.
    D. Roseum
    www.roseummaple.com
    ~100 taps on 3/16 custom temp controlled vacuum; shurflo vacuum #2; custom nat gas evap with auto-drawoff and tank level gas shut-off controller; homemade RO #1; homemade RO #2; SL SS filter press
    2021: 27.1 gallons
    2022: 35 gallons

  3. #3
    Join Date
    Mar 2016
    Location
    North Gower, Ontario Canada
    Posts
    250

    Default

    Quote Originally Posted by DRoseum View Post
    Were you looking at procon pumps or aquatec pumps? Many use aquatec 8852 for 1 or 2 of the 400 gpd membranes. I did this for a few years.. However a better option is the Coronwater TYP-8900 pump. Much higher flow rates at higher pressures. Can actually go up to 5 of the 400 gpd membranes in series with that pump. I have built 2 units like that - use both in parallel for big runs or one at a time on slower days. Both aquatec and coronwater are diaphragm pumps and can self prime and run dry. Good for smaller operations. Much like what the RO bucket uses in its RB5 - rB25 models.

    The one you linked to would not work. The flowrate is probably open flow at 0 pressure. There is a reason its so cheap.

    Procon pumps are rotary vane pumps.
    Ah.. (sorry.. I meant the aquatec) I was forgetting the flow under pressure would be different than the stated flow rate.. unfortunately can't find that info on that pump, so I'm guessing there is a reason for that.

    I found another pump that indicated "working pressure 100 psi" and "working flow 10gph".. I'm guess that means the flow is still 10pgh at 100psi? If so then I guess those are the markings I'm looking for on a pump. The 8852 has a stated flow rate of 41GPH at 80PSI (i..e. 2.6L/m).. are those the kind of flow rates I need to run this set up properly?

    Is there a metric to follow regarding pump working pressure flow rate to membrane size? 400gpd is 16gph (understandably at 70 Degrees and probably at 60psi) and the aquatec working pressure (at 80psi) is about 2.5 times that rate.. although when combined with 35-40 degree sap (slower gpd) it could be 3-5 times higher? Just trying to understand what the ideal ratios are..

    I'm debating if I build with a 400gpd membrane to get through my 55gal barrel in a few hours, or something slower that I just run overnight to be ready in the morning..

    Thanks a lot!
    ______________________________
    2023 -30 trees -24 vacuum, 6 buckets. ~1,845 L sap; Syrup count: 49.25L
    2022 -30 trees -24 vacuum, 6 buckets. ~1,530 L sap; Syrup count: 48.65L
    2021 -29 trees -23 vacuum, 6 buckets. ~1240 L sap; 34.5L of syrup
    2020 -30 trees 32 taps. ~900 L sap; 27.1L Syrup.
    2019 -27 trees 31 taps. ~725 L sap; 22.2L Syrup.
    2018 -19 Trees 20 taps. ~750 L sap; 18 L Syrup
    2017 -4 trees 4 taps. ~60 L sap; 1.5 L Syrup

  4. #4
    Join Date
    Jan 2006
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    Oneida NY
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    11,582

    Default

    I guess my only input will be, if you do get the pump you linked to, get a couple of spare diaphragms and if they are not available, don't get the pump!
    Not for an RO, but rather for my water flow, I use a 120V 3.2 gpm diaphragm pump. In the 6 years I've been using it, I've had to change a diaphragm 2x. It's a 5-10 minute job, but if a diaphragm fails the pump is useless. I now keep 2 spare diaphragms on hand, I was just keeping 1, but when I needed it, I turned around to order another but it was temporarily back ordered. I then ordered a spare pump the same as I had and I increased my diaphragm order to 2. The new pump arrived (in 2 days) several days before the 2 diaphragms did. Fortunately I didn't need one before I was in possession of the new pump.
    Those little pumps might go years on one diaphragm, but then you could need to swap diaphragms 2x in rapid succession. Keeping ice from passing thru is a major cause, but other things can cause it too.
    This being said I generally keep at least 1 spare of most equipment, it's just my M.O., When I was still actively tapping, collecting and making syrup, I always had spare parts for most if not all equipment. I kept a spare feed pump for the RO, 2 spare membranes (it had 2 in use), 4-6 spare cordless drills for tapping (you never know when someone will offer to help, a minimum of 2 batteries for each drill, spare drill bits (real tapping bits), spare IBC totes when I was hauling 3 on my 16' gooseneck trailer, 3 or 4 syrup hydrometers, 3 sap hydrometers, and so on. I even kept a box of spare caps for the IBC totes, for when one got lost. I even had 3 sap pumps for filling my IBC totes from my sap tanks, 2@1.5" and 1@1" just in case.
    This may sound extreme, but if you are serious about making syrup it's a good policy to follow.
    Last edited by maple flats; 09-27-2022 at 04:10 PM.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  5. #5
    Join Date
    Jul 2021
    Location
    Parry Sound Area, Ontario
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    1,347

    Default

    Quote Originally Posted by maple flats View Post
    I guess my only input will be, if you do get the pump you linked to, get a couple of spare diaphragms and if they are not available, don't get the pump!
    Not for an RO, but rather for my water flow, I use a 120V 3.2 gpm diaphragm pump. In the 6 years I've been using it, I've had to change a diaphragm 2x. It's a 5-10 minute job, but if a diaphragm fails the pump is useless. I now keep 2 spare diaphragms on hand, I was just keeping 1, but when I needed it, I turned around to order another but it was temporarily back ordered. I then ordered a spare pump the same as I had and I increased my diaphragm order to 2. The new pump arrived (in 2 days) several days before the 2 diaphragms did. Fortunately I didn't need one before I was in possession of the new pump.
    Those little pumps might go years on one diaphragm, but then you could need to swap diaphragms 2x in rapid succession. Keeping ice from passing thru is a major cause, but other things can cause it too.
    This being said I generally keep at least 1 spare of most equipment, it's just my M.O., When I was still actively tapping, collecting and making syrup, I always had spare parts for most if not all equipment. I kept a spare feed pump for the RO, 2 spare membranes (it had 2 in use), 4-6 spare cordless drills for tapping (you never know when someone will offer to help, a minimum of 2 batteries for each drill, spare drill bits (real tapping bits), spare IBC totes when I was hauling 3 on my 16' gooseneck trailer, 3 or 4 syrup hydrometers, 3 sap hydrometers, and so on. I even kept a box of spare caps for the IBC totes, for when one got lost. I even had 3 sap pumps for filling my IBC totes from my sap tanks, 2@1.5" and 1@1" just in case.
    This may sound extreme, but if you are serious about making syrup it's a good policy to follow.
    Good post. I was waffling on getting a second transfer pump, because I will rely on it so much, and now for sure I will. I will also look into getting more diaphragms for my RO pump and will get a second real tapping bit. Thanks.
    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

  6. #6
    Join Date
    May 2009
    Location
    UVM Proctor Maple Research Center, Underhill Ctr, VT
    Posts
    6,420

    Default

    Quote Originally Posted by maple flats View Post
    This may sound extreme, but if you are serious about making syrup it's a good policy to follow.
    As Dave says, it's good policy to follow. The sugaring season is very short, and tends to be about 2-4 great runs (30-50% of the crop), 5-10 moderate runs (30-50% of crop), and 5-10 so-so runs (5-20% of a crop). Doesn't hurt much to miss the small runs, but you miss just one or a good share of one of those great runs and you can lose 10% or more of your total crop. Most larger producers are ready to fix things quickly at those times and have spares for anything they can and have backup plans (more storage) for things they can't fix right off. It can REALLY hurt the bottom line when something happens that you can't fix immediately. For smaller producers....maybe not as critical to the bottom line, but still painful.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
    Timothy.Perkins@uvm.edu

  7. #7
    Join Date
    Mar 2016
    Location
    North Gower, Ontario Canada
    Posts
    250

    Default

    Quote Originally Posted by DRoseum View Post
    Were you looking at procon pumps or aquatec pumps? Many use aquatec 8852 for 1 or 2 of the 400 gpd membranes. I did this for a few years.. However a better option is the Coronwater TYP-8900 pump. Much higher flow rates at higher pressures. Can actually go up to 5 of the 400 gpd membranes in series with that pump. I have built 2 units like that - use both in parallel for big runs or one at a time on slower days. Both aquatec and coronwater are diaphragm pumps and can self prime and run dry. Good for smaller operations. Much like what the RO bucket uses in its RB5 - rB25 models.

    The one you linked to would not work. The flowrate is probably open flow at 0 pressure. There is a reason its so cheap.

    Procon pumps are rotary vane pumps.
    So I've researched more pumps trying to get the flow rate at high pressure, but the cheap ones don't seem to provide that info, so I think you are correct that they won't work for this application.

    I am still confused about flow across the membrane. I found your Youtube video explaining the basics (great videos on your channel btw.. thank you!) were you discuss recovery rate should be a goal of 20% to keep the membrane clean. However in your other video where you demonstrate the single membrane RO (the one from 2019) you clamp down the pressure to obtain a 1:1 ratio of permeate/concentrate. Does that equate to a 50% recovery rate for the one membrane?

    Or did I misunderstand the whole concept?

    I can't seem to find the Coronwater 8900 in Canada..only the 4000, which seems to have 1/2 the flow of the 8900 (i.e. 2.5lpm @80psi vs 5lpm)...I did find the specs on the aquatec 8852 which is 1.4lpm @ 80psi, so the coronwater 4000 seems to be the better pump for almost the same price (although I think I can get the 8900 via aliexpress..just have never used that site before).

    Thanks!
    ______________________________
    2023 -30 trees -24 vacuum, 6 buckets. ~1,845 L sap; Syrup count: 49.25L
    2022 -30 trees -24 vacuum, 6 buckets. ~1,530 L sap; Syrup count: 48.65L
    2021 -29 trees -23 vacuum, 6 buckets. ~1240 L sap; 34.5L of syrup
    2020 -30 trees 32 taps. ~900 L sap; 27.1L Syrup.
    2019 -27 trees 31 taps. ~725 L sap; 22.2L Syrup.
    2018 -19 Trees 20 taps. ~750 L sap; 18 L Syrup
    2017 -4 trees 4 taps. ~60 L sap; 1.5 L Syrup

  8. #8
    Join Date
    Feb 2019
    Location
    Murrysville, Pennsylvania
    Posts
    480

    Default

    Thank you. Yes you are correct in your understanding. It works at 50/50, just more membrane fouling which can reduce effectiveness/life of membrane over time.

    Aliexpress is legit. I've bought thru there a few times.
    D. Roseum
    www.roseummaple.com
    ~100 taps on 3/16 custom temp controlled vacuum; shurflo vacuum #2; custom nat gas evap with auto-drawoff and tank level gas shut-off controller; homemade RO #1; homemade RO #2; SL SS filter press
    2021: 27.1 gallons
    2022: 35 gallons

  9. #9
    Join Date
    Jul 2021
    Location
    Parry Sound Area, Ontario
    Posts
    1,347

    Default

    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

  10. #10
    Join Date
    Feb 2019
    Location
    Murrysville, Pennsylvania
    Posts
    480

    Default

    Yep that's it.
    D. Roseum
    www.roseummaple.com
    ~100 taps on 3/16 custom temp controlled vacuum; shurflo vacuum #2; custom nat gas evap with auto-drawoff and tank level gas shut-off controller; homemade RO #1; homemade RO #2; SL SS filter press
    2021: 27.1 gallons
    2022: 35 gallons

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