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Thread: Barrel Aged Maple Syrup

  1. #1
    Join Date
    Mar 2008
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    Barrington, NH
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    Default Barrel Aged Maple Syrup

    Last year, we got into barrel-aged syrup and it was a successful both in the flavor and in sales (so far). We filled a 53-gallon rye barrel in June/July, and by Christmas, the barrel started leaking excessively, so it was emptied. Fortunately, it had great flavor, so we just packaged it up. I thought that during the summer, the staves stayed swelled, so it didn't leak until the humidity dropped in the winter, causing the staves to shrink and then leak.

    This year, I filled a bourbon barrel in April, and in general, it's been pretty tight, but about a month ago, it started leaking, and now the leaking is getting worse. I don't think a lot of volume is being lost (at least not yet), but it's making a mess and I don't want to lose product.

    In July, I filled a rye barrel, so I don't want the same thing to happen again. Trying to figure out a solution the problem, so this can be successful.

    How do I keep the staves swelled? Will soaking it regularly with a house keep the staves hydrated enough? If so, is once a week enough, twice a week? Other ideas?

    Thanks for your help.
    Josh

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  2. #2
    Join Date
    Jan 2006
    Location
    Oneida NY
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    Default

    My method works for me. When I fill a barrel, I use a spray bottle (and now a pressure pump up dedicated sprayer) . I spray the outside of the barrel just enough to get it all wet. In the beginning, I spray 2x a week, 3x if real hot weather, as I spray I turn the barrel so it all gets wet. After 2 weeks, I reduce the spraying to 1/week, after a month later, I just mist it once a month, until it's time to open it. This approach seems to keep the staves swelled enough that if any leaks, they are very slight. For turning the barrels, I made moving type dollies, wheels up, non-swivel. One goes under each barrel.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  3. #3
    Join Date
    Mar 2008
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    Barrington, NH
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    Default

    Thanks Dave. I'll give that a shot. I have a hose nearby, so I'll use that. Hope it works. I'll need to rig something up for batch #3 to be able to rotate the barrels.

  4. #4
    Join Date
    Jan 2006
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    Oneida NY
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    Default

    I made my dollies. 2x4's and 4 non-swivel casters on each. I used 2.5" casters, I think 3" may be easier to rotate larger barrels, my barrels so far have been 5 gal (1 time) 10 gal (several time, and 15 gal (4-5 times). I have not done any larger at this point.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  5. #5
    Join Date
    Mar 2008
    Location
    Barrington, NH
    Posts
    2,763

    Default

    Thanks Dave for the idea. I'd prefer not to have barrels this large, but this is what my supplier uses.

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