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Thread: Cleaning sap lines

  1. #21
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    Quote Originally Posted by M&M Maple Grove View Post
    I believe he’s asking if you do anything to treat/rinse out the main lines or laterals. Based on your second answer, I would assume no?
    Correct...as I already said earlier in this thread. We do not clean lines (lateral, droplines or mainlines) in ANY way. Haven't since 2004.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
    Timothy.Perkins@uvm.edu

  2. #22
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    You can’t be that. I was aware there were no sanitation practices being used but it was unclear about any rinsing/flushing of the lines. Is there a portion of the first run that is used to flush the lines?

    3/16 gravity vacuum works fantastic until it doesn’t. It has come to my attention I am putting way too much effort into making this system work. Personally, it is time to upgrade to a traditional mainline with 5/16 laterals starting with my biggest offenders and working towards a complete replacement over time.
    Roughly 300 taps on a hybrid 3/16 gravity/Shurflo vacuum system.
    12x16 Solo build timber frame sugar house.
    RO Bucket RB-20 with 2nd booster pump(screaming for a coffee break)
    Mismatched Grimm Lighting(Vermont) 2x4 raised flue/ Small Brothers(Quebec) 3x3 syrup pan on modified oil tank arch.

    “This is the real secret of life — to be completely engaged with what you are doing in the here and now. And instead of calling it work, realize it is play.” - Al

  3. #23
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    Quote Originally Posted by M&M Maple Grove View Post
    Is there a portion of the first run that is used to flush the lines?
    The last couple of years we let a very small amount run out, but most often not. We don't make any dark syrup (almost all Golden or Amber), so it's actually nice to get a little gunk in there to add some color and flavor.

    First estimate is that this year will end up right around 0.565 gpt, which is just a whisker shy of our 0.58 gpt average. We had sap/concentrate going thru two different buildings this year (one production and one research), and some then of the excess sap was returned back to production, so it's taking a bit longer to get a handle on the total...plus we need to finalize the boil-out numbers from the two research evaporators. We got a bit of a late start this year due to equipment arriving late. Set us back on tapping by a few weeks so we missed a small first run of sap.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
    Timothy.Perkins@uvm.edu

  4. #24
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    Quote Originally Posted by DrTimPerkins View Post
    Correct...as I already said earlier in this thread. We do not clean lines (lateral, droplines or mainlines) in ANY way. Haven't since 2004.
    I have three long lines that go way up, that I would have trouble cleaning. I understand that you do not clean your lines..

    My question is when you pull your taps, do you just let them hang for a while, so that the drops drain any residual sap?

    Thanks

    Gary
    2022 - 5 pan block arch - 109 taps, 73 on 3/16 lines, 36 on drops into 5 gallon pails.
    930 gallons boiled, 109 L (28.8 gals) of delicious syrup made.
    DYI Vacuum Filter
    2023 - 170 taps, mostly on lines, 1153 gallons boiled, 130 L (34.34 gals) of delicious syrup made, on a 2x4 divided pan and base stack, 8” pipe, on a block arch that boiled at a rate of 13 gallons per hour.
    2024 - made 48 L, December to March, primarily over two fire bowls.

  5. #25
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    Apr 2019
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    Nashville, MI
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    That is what I have seen most producers around here do.
    2004 - 2012 2x3 flat pan 25 to 60 taps
    2012 2x3 new divided pan w/draw off 55 taps
    2018 - didn't boil surgery - bought new evaporator
    2019 new SML 2x4 raised flue high output evap. 65 taps
    made 17 gal. syrup
    2020 - only put out 53 taps - made 16.25 ga.l syrup
    2021 - Didn't work out
    2022 - 25 taps on bags / 8 taps on 3/16's line - late start

  6. #26
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    Feb 2013
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    North Creek
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    Default Cleaning 3/16

    So.. Contrary to what I’ve been doing, do I understand the best approach - per Dr Perkins comment- is to not clean lines when done? Just pull taps, leave everything attached. Cut taps off in the fall and replace? That’s what is said, I know, just having trouble wrapping my mind around that.

  7. #27
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    Wind Lake, WI
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    As a small producer, I clean mine. I can see the cost in labor/time being significant if you're a large operation.

    My three runs of 3/16" get flushed with permeate water at the end of the season. Use a pump sprayer and go to each drop starting at the top of the hill and working down. Then let hang/dry. Lines are still spotless after 5 seasons of use.

    My vac lines at home (5/16") are pretty flat. I flush with water; pulling it to the Shurflo from each tap when the season is over. Then I push Star-san from the pump out to each dropline, cap each one off when full and let sit. I can control the pump with my phone, so my son helps by turning it on/off to fill the lines with sanitizer. That sits for a day or so, then uncap and let them hang/dry. Before the season they get flushed with permeate (on a warm day) made from getting the RO ready. They're also spotless after several years of being used.

    Is it worth the effort, maybe not.....but then I don't worry or have to look at crap in the lines.
    42.82N
    2015 - Small operation. 25 buckets. One excited 5 year old and one 35 year old that feels 5 again.
    2016 - One year older. New Homemade 2x4 Arch, Smoky Lake Pan and looking at 52 maples, 17 box elders and 2 walnut trees.
    2017 - Shurflo 4008 hooked to 42 stingy silver maples and a few Norways. A couple buckets on sugars and Norways. 10 box elders.
    2018 - ...a few more taps.
    2019 - ...more taps on 3/16 gravity. This spiral is heading downward in a hurry.
    2020 - 4x400 RO - RB20 (uh-oh!)

  8. #28
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    Warren, MA
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    Quote Originally Posted by DrTimPerkins View Post
    There are alternative approaches to maintaining high sap yields in tubing systems. There's been a tremendous amount of research on this in the past 15 yrs.
    https://mapleresearch.org/pub/1019sanitation-2/
    I have a question on this report; Does the annual net profit for the check valve represent one year's net profit?

    I'm not even sure if I'm asking the correct question. Here's my thought process, please confirm my thinking or tell me where it's flawed. I currently use Zap-Bac spouts. According to the table, the check valve shows a net profit of $2.10 vs. $1.48 for Zap-Bac. Check valve spouts are listed in Bascom's right now for $0.45/each and the Zap-Bac is $0.60. If those numbers represent "year one" then:

    Year----CV cost----ZB cost
    1-------$0.45------$0.60
    2-------$0.45------$0.00
    3-------$0.45------$0.00
    TTL:---$1.35------ $0.60

    After year 3 drops are replaced for both scenarios but the CV needs labor each year. So on year 3 does the net profit for CV scenario drop to $0.75 (plus the added labor) and Zap-Bac remains at $1.48 or is the cost per spouts and labor built into the calculations?

    Thanks!
    Last edited by DMF; 04-12-2023 at 08:14 AM.
    2016 - 2 x 4 Randy Worthen built arch and pans 11 taps; 2.625 gallons of syrup!
    2017 - 29 taps; 11.625 gallons of syrup!
    2018 - 30 taps; 98 pints bottled! New sugar house being built, new equipment coming!
    2019 - 125 taps; 50 gallons made! New 2x6 Smoky Lake Corsair arch, drop flue pan, auto draw. Smoky Lake filter press and Steam Bottler
    2020 - 173 taps; only 35 gallons made.
    2021 - 242 taps; New record! 50.5 gallons made!
    2022 - 321 taps; New record! 80 gallons made!

  9. #29
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    North Creek
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    Default Thanks

    Thanks little tapper, although lots bigger than me.
    So, still trying to figure out best cleaning approach. You have a good system, but I have no vacuum or electricity for that matter. I have about 150 taps on 3/16, and generally pull taps and flush (at tap) with a squirt bottle of a chlorine solution. Squirrels like chlorine and chew lines, so was really interested in what Dr Perkins said about not cleaning at all. And.. I don’t understand the idea of using new taps every year. Sure, they get junked up, but I’ve always cleaned - ie boiled. Taps here are about $.50, so that’s about $75/yr. for me.
    But back to cleaning. I guess my understanding is the residue sap in lines sours then creates a cleaning bacteria which may be more beneficial and more anti squirrel than chlorine.
    If Dr Perkins sees this, I’d be very curious about all of this.

  10. #30
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    Quote Originally Posted by Adk sugar bush View Post
    If Dr Perkins sees this, I’d be very curious about all of this.
    Sorry...in a hurry so this might be short on details.

    I think I recall you are using 3/16" tubing, which can have a tendency to plug up after a few years. Because of that, the recommendations are a bit different than for 5/16" tubing. With 3/16" tubing you have two basic options (or a combination of the two).

    1. Sanitize your lines and spouts well with something (chlorine) and rinse well each year.
    2. Replace all fittings (unions, tees, spouts) at least every three years and (preferably) replace (or thoroughly clean, results not quite as good as replacement though) all spouts each year.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
    Timothy.Perkins@uvm.edu

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