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Thread: placement of drop flue pan?

  1. #1
    Join Date
    Jan 2020
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    Stirling ontario
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    Default placement of drop flue pan?

    I've noticed manufacturers place flue pans at the rear.
    Would it increase the rate of evaporation if the flue pan was at the front where the hottest flame is
    to expose more pan surface area ...assuming your arch is well designed and has an airtight door?

  2. #2
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    My thinking is that it has been tried but since you see no manufacturers doing it, the experiment likely said to have the flue pan in back.
    Part of that may be that you need the hotter part under the syrup pan or you may not achieve draw off temperature.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  3. #3
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    Default

    I'm certain it's been tried. Since you need to get syrup to a hotter temperature to boil than raw sap, IMO it makes more sense to have the syrup pan at the front where you have the most heat.
    4,600 Taps on vacuum
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  4. #4
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    Jan 2020
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    My system is a 48" continuous rear drop flue sap pan with a 1' front finish flat pan.I was wondering
    if i use the 48" drop flue pan at the front and draw syrup from it and put the 1' flat pan at the
    rear on fire for preheat, would my evaporation rate increase?
    ...there is one way to find out!

  5. #5
    Join Date
    Apr 2019
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    Nashville, MI
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    Default

    I understand what you are thinking of doing, will this have any affect with your arch and the way your firebox operates? You will need to be extra careful loading wood in the front if you have your drop flues in this area so you do not damage them when loading wood into the arch.
    2004 - 2012 2x3 flat pan 25 to 60 taps
    2012 2x3 new divided pan w/draw off 55 taps
    2018 - didn't boil surgery - bought new evaporator
    2019 new SML 2x4 raised flue high output evap. 65 taps
    made 17 gal. syrup
    2020 - only put out 53 taps - made 16.25 ga.l syrup
    2021 - Didn't work out
    2022 - 25 taps on bags / 8 taps on 3/16's line - late start

  6. #6
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    May 2002
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    Cabot Vermont
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    Yes this has been done but the problem lies in getting the syrup off the flat pan. the back is is hotter than the front of the arch. that is why the flue pan is in the back because with lower sugar content less chance of burning.
    Blaisdell's Maple Farm
    started on a 2x2 pan in 2000 and now
    custom built oil fired 4x12 arch by me
    Thor pans Desinged by Thad Blaisdell
    4600 taps on a drop flue 8-4 split

  7. #7
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    Nov 2018
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    Northeast Indiana
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    My understanding is that it's important for the finishing sap to syrup make contact with the flat pan to get good caramelization of the sugar.
    Sunrise 2X4 Hobby
    Smoky Lake Hybrid Pan

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  8. #8
    Join Date
    May 2002
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    Cabot Vermont
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    597

    Default

    That is only with high ro sap. That is why Sugar makers with 30% or higher use small flue pans with large flat pans so the syrup has time to carmelize. Glen Goodrich use to have a 6x16 evaporator with all flue pans on it with a 2x5 finisher (a big flat pan)next to the arch to finish the syrup on.
    Blaisdell's Maple Farm
    started on a 2x2 pan in 2000 and now
    custom built oil fired 4x12 arch by me
    Thor pans Desinged by Thad Blaisdell
    4600 taps on a drop flue 8-4 split

  9. #9
    Join Date
    May 2002
    Location
    Cabot Vermont
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    597

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    That was before Glen had an ro, he was making 40 gallons an hour.
    Blaisdell's Maple Farm
    started on a 2x2 pan in 2000 and now
    custom built oil fired 4x12 arch by me
    Thor pans Desinged by Thad Blaisdell
    4600 taps on a drop flue 8-4 split

  10. #10
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    Sep 2015
    Location
    Rumney NH
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    the champion evaporator is flues first 1887 I think
    2017 140 taps 30x8 12x16 shack 28.5 gal
    2018 158 taps 30x8 12x16 shack with 8x8 kitchen 44 gal
    2019 223 taps 30x8 12x16 shack with 8x8 kitchen 36 gal
    2020 226 taps 30x8 12x16 shack with 8x8 kitchen 250 waterloo ro 63 gal
    2021 230 taps 30x8 12x16 shack with 8x8 kitchen 250 waterloo ro 37 gal
    2022 230 taps 30x8 12x16 shack with 8x8 kitchen 250 waterloo ro 55 gal
    2023 235 taps 30x8 12x16 waterloo ro 50 gal
    2024 54gal

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