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Thread: New 2x6 arch for "new" pans

  1. #21
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

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    IMG_20201026_111130.jpgIMG_20201026_111214.jpg

    All dressed up and no place to go, was able to put in the high temp paint, still waiting on door hardware, package was damaged and never delivered.
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  2. #22
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

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    Started installing door hardware today.
    Took forever to get here from Amazon. Need to get bolts tomorrow to finish installing.
    IMG_20201102_173344.jpgIMG_20201102_173402.jpg
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  3. #23
    Join Date
    Jan 2006
    Location
    Oneida NY
    Posts
    11,565

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    That looks like it could be cast aluminum, is it? Back years ago, when I was a scoutmaster, the scouts once melted a cast aluminum dutch oven. Your door could get too hot for that if aluminum unless the area inside at that point is well insulated. In full boil my IR thermometer sometimes shows over 1000F, aluminum will melt well below that. My door is not insulated, I like the heat to warm the sugarhouse and I always have had extra wood.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  4. #24
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

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    The cam locks seem to be too heavy to be aluminum, but i could be wrong(I know they are hot dipped galvanized, acording to the listing). The arch front and door are both insulated. I know I have had the door of my old arch glowing red after a few hours of boiling. The standoff's that i fabricated hold them about 1.5 - 2' away from the front, and the door hardware and handle are all galvanized steel. Hope it holds up, I have a backup plan.

    I'll know for sure if it's aluminum when i try to weld the cams on the pipe, lol.
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  5. #25
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

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    IMG_20201109_165155.jpg

    The cam ends welded to the steel pipe with no problem, pretty happy with the results.
    https://youtu.be/3lBw7Y1H7G4
    Last edited by darkmachine; 11-09-2020 at 05:18 PM.
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  6. #26
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

    Default

    Blower fan duct fabricated and fan mounted today

    Attached Images Attached Images
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  7. #27
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

    Default

    IMG_20201113_192713.jpgIMG_20201113_224224.jpg

    New draw off for the new setup, hope to test with boiling water next week.
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  8. #28
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

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    Arch moved in to the sugar shack today, next step set the stack....it's a 8x10 inch pice of square tubing 14 feet long and heeeeeeeaaavvvvyyyy
    Attached Images Attached Images
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

  9. #29
    Join Date
    Apr 2019
    Location
    Nashville, MI
    Posts
    942

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    So how many people does it take to set that bad boy up?
    2004 - 2012 2x3 flat pan 25 to 60 taps
    2012 2x3 new divided pan w/draw off 55 taps
    2018 - didn't boil surgery - bought new evaporator
    2019 new SML 2x4 raised flue high output evap. 65 taps
    made 17 gal. syrup
    2020 - only put out 53 taps - made 16.25 ga.l syrup
    2021 - Didn't work out
    2022 - 25 taps on bags / 8 taps on 3/16's line - late start

  10. #30
    Join Date
    Aug 2009
    Location
    Wardensville, Wv
    Posts
    326

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    I seem to remember it took two at the base, and two at the other end of a rope run over the shack. There may have been other standers by to provide medical assistance if needed. The base welded on the tube is 6' wide so I need to cut it down to 24" for the new arch, then I'm thinking tractor bucket and chain this time around.
    2024 - 57 Gallons - Short season, many and varied problems remedied in short order! - No buckets!
    2023 - 38 Gallons - RO broke, Buckets didn't run, rebuilt vacuum pump mid-season, still made good syrup!
    2022 - 52 Gallons - DIY RO, 50% less fuel, no late nights in the shack!
    2021 - 48 Gallons - new pans, new arch, lots of new taps and tubing
    2020 - 32 Gallons
    2019 - 27 Gallons

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