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Thread: Concentrate % Through steam away

  1. #1
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    Default Concentrate % Through steam away

    Hey I hate asking a lot of questions on here but I ordered a another bigger ro to get me close to 15% concentrate in one pass and I should be done boiling after 3 hours on my 2x6 max flu pan. But plan on adding another 1000 taps each year. To keep time down because I have a day job and starting a family. I was thinking of adding a steam away to it next year and hope I can get a few more years out of it. But how high of brix can I run though a steam away? And I have been looking at the steam away for my rig and found out the steam away would be different than a normal flue pan because of the max flue. Idk if it made a difference.
    2019:250 gallons
    2020:324 gallons
    2021:?

  2. #2
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    Steamaways dollar for dollar can't compete with an RO. Plus they make darker syrup.
    Fred Ahrens
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    Richards Ohio Maple Equipment
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    don't take life too serious, nobody gets out alive anyways!

  3. #3
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    Dec 2007
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    The manual doesn't specifically mention a limit:

    https://www.leaderevaporator.com/pdf..._and_newer.pdf

    Based on previous discussions it will increase the brix by 2-3% coming out of the steamaway but the sap will also be 210° instead of just coming from the feed tank so you'll gain efficiency in your max pan. The combination is where the 60-70% increase in evaporation comes from. You can do the math on what you get now for GPH and multiply it by 1.65 to get your new rate.
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  4. #4
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    When I was boiling raw sap I checked the sugar between the steamaway and the flue pan. I was putting 2.5% sap into the steamaway and getting 6% out. I am running about 8% into the steamaway now without any issues.
    Jeff

    470 taps
    Torr Vac TV40D High Vac with Lapierre Horizontal releaser
    Leader 2x6 Patriot raised flue
    Leader 2x4 Steamaway
    Wildfire arch
    MES Dolly 300 3 post RO
    DG 7" 5 bank filter press
    and still lookin to get bigger

  5. #5
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    Quote Originally Posted by nymapleguy607 View Post
    When I was boiling raw sap I checked the sugar between the steamaway and the flue pan. I was putting 2.5% sap into the steamaway and getting 6% out. I am running about 8% into the steamaway now without any issues.
    Thanks for the info
    2019:250 gallons
    2020:324 gallons
    2021:?

  6. #6
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    Ran a steamaway for several years at the old workplace. Leader said add 50% to sugar going in to out as a rule of thumb. So 10 in 15% out, when we added it we went from 120 gpm thru put to a little over 200 gpm thru put. Was well worth the money, but that palce was limited on power so we didn't run a R/O. We didn't find we made darker syrup and it gave us a mountain of very hot water to clean everything with.
    54 Acres bought in Sept 2010, hope for a lot of fun
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    2011 = 106 on gravity tubing, 100 bucket
    2012 =700 vaccuum 100 gravity 80 bucket's
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    2013 = 1200 vac, 200 gravity, 5 buckets, buying from 300 buckets, 500 vac
    Springtech RO 600 Deluxe
    2015= 1800 all vac @ home, buying sap from 1200.
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  7. #7
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    Our experience (3' x 10' with MAX Backpan and Enhanced Steam-away) boiling 10% concentrate was about a 50% increase in Brix level along with a 70% increase in evaporation rate while producing about 1.5 gal/min of HOT water (condensate).

    We did a lot of experimentation also with plate heat exchangers using the hot condensate to preheat the incoming concentrate. It was very simple and worked well, with about a 7.5-8.0% increase in overall evaporation rate/efficiency, but it decreased the temperature of the condensate from about 200 deg F to 50-60 deg F. We preferred having the hot water, but some may like the efficiency boost it provided.
    Last edited by DrTimPerkins; 05-29-2018 at 12:35 PM.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
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  8. #8
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    Nov 2015
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    I watched the previous owner of my evaporator run 20% into a steam away and still created an exceptional quality syrup he went from 400 gal per hour with max flue pan to 700 gal with an enhanced steam away. We made almost 10 barrels of syrup in 6 hours from startup to shut down it was awesome!
    Maple Man 85
    Anthony & Rebecca Renken
    2017=200 taps
    2018=4000 taps (goal) 3000 taps (actual)
    2019=7000 taps (goal)
    30x45 Sugar House
    4x16 Leader Vortex
    www.northwoodsmaplefarm.com

  9. #9
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    Quote Originally Posted by Maple Man 85 View Post
    I watched the previous owner of my evaporator run 20% into a steam away and still created an exceptional quality syrup he went from 400 gal per hour with max flue pan to 700 gal with an enhanced steam away. We made almost 10 barrels of syrup in 6 hours from startup to shut down it was awesome!
    With that being said, what year was this? Assuming that it was this year, many had a pretty rough time making any dark syrup no matter what you did.
    Mark

    Where we made syrup long before the trendies made it popular, now its just another commodity.

    John Deere 4000, 830, and 420 crawler
    1400 taps, 600 gph CDL RO, 4x12 wood-fired Leader, forced air and preheater. 400 gallon Sap-O-Matic vacuum gathering tank, PTO powered. 2500 gallon X truck tank, 17 bulk tanks.
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  10. #10
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    Nov 2015
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    Quote Originally Posted by markcasper View Post
    With that being said, what year was this? Assuming that it was this year, many had a pretty rough time making any dark syrup no matter what you did.
    It was 2017 when I purchased it, I did not buy the steamaway because we only had 3,000 tapped for 2018. In the next 3-5 years we'll be purchasing a new steamaway as we grow but don't plan to pull that trigger until we see 9,000 or so tapped.
    Maple Man 85
    Anthony & Rebecca Renken
    2017=200 taps
    2018=4000 taps (goal) 3000 taps (actual)
    2019=7000 taps (goal)
    30x45 Sugar House
    4x16 Leader Vortex
    www.northwoodsmaplefarm.com

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