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Thread: building first RO

  1. #1
    Join Date
    Mar 2018
    Location
    wisconsin
    Posts
    5

    Default building first RO

    I am building my first RO using a 4x40 canister. I have done a ton of reading and can't find anywhere as to what needle valves people are using to restrict flow.
    here is what I have


    goulds j5s shallow water pump
    5 micron filter

    marathon 3/4 motor
    procon series 4, 330gph


    i have searched hi and low for a more detailed parts list for my self with no luck. any help to finish this would be greatly appreciated. Always willing to listen and learn.
    Thank you

  2. #2
    Join Date
    Mar 2014
    Location
    Gaylord Michigan
    Posts
    147

    Default

    I used these and on the concentrate line i use the built in neddle valve.
    https://www.amazon.com/BQLZR-0-1-1GP...+3.2cm+LZM-15T
    here is a stainless neddle valve for a recircurlate valve. https://www.amazon.com/HittecH-Needl...s=needle+valve
    Tim Schmidt
    2013 13 Taps 4 Gallons Syrup, Drum evap.
    2014 50 Taps 14 Gallons Syrup, Drum evap.
    2015 60 Taps on 3/16 gravity, 40 Taps on buckets, 42 Gallons Syrup, Home built 30 x 60 arch and flat pan
    2016 125 Taps all on 3/16 gravity average 18 in. vacuum, 43 Gallons Syrup, Same Arch and Pan
    2017 125 Taps all on 3/16 gravity average 18 in. vacuum, 44 Gallons Syrup, Same Arch and Pan
    2018 155 Taps all on 3/16 gravity average 18 in. vacuum, Same Arch and Pan, home built 100 gph ro unit

  3. #3
    Join Date
    Mar 2014
    Location
    Gaylord Michigan
    Posts
    147

    Default

    you might be under powered on the 330 procon with a 3/4 hp motor.
    Tim Schmidt
    2013 13 Taps 4 Gallons Syrup, Drum evap.
    2014 50 Taps 14 Gallons Syrup, Drum evap.
    2015 60 Taps on 3/16 gravity, 40 Taps on buckets, 42 Gallons Syrup, Home built 30 x 60 arch and flat pan
    2016 125 Taps all on 3/16 gravity average 18 in. vacuum, 43 Gallons Syrup, Same Arch and Pan
    2017 125 Taps all on 3/16 gravity average 18 in. vacuum, 44 Gallons Syrup, Same Arch and Pan
    2018 155 Taps all on 3/16 gravity average 18 in. vacuum, Same Arch and Pan, home built 100 gph ro unit

  4. #4
    Join Date
    Mar 2014
    Location
    Gaylord Michigan
    Posts
    147

    Default

    Click image for larger version

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    ID: 18057
    Hand cart tcs store 40 bucks
    https://www.mapleexperts.com/supplie...inch-membranes 235 with shipping
    https://www.amazon.com
    RO Membrane Housing 304 SS Stainless Steel Pressure Vessel 4"x40" 96.49
    https://www.ebay.com
    ebay Shallow-Well-Jet-Pump-w-Pressure-Switch-3-4HP-14GPM-Stainless- Steel-115-230V feed pump 109.95
    https://www.ebay.com
    ebay Carbonator-Procon-Pump-Motor-3-4-hp-HZ-60-50-Volts-100-120-200-240 procon pump motor for direct drive 188.00
    https://www.amazon.com
    12 pack filters B01LXP6I1K 66.99
    https://www.amazon.com
    Pentek 150237 #10 Big Blue Filter Housing, 1" Female NPT Inlet/Outlet 25.77
    https://www.amazon.com
    Pentek 150296 SW-3 Wrench for #10 Big Blue Housings 4.70
    https://www.amazon.com
    Housing Bracket for Big blue 10" and 20" filter housings 9.10
    https://www.amazon.com
    BQLZR 17 x 3.2cm LZM-15T 0.2-2.0GPM 1-7 LPM Panel Type Flow Meter Flowmeter for Water Liquid Measurement With Adjustable Knob 27.01
    https://www.amazon.com
    BQLZR 17 x 3.2cm LZM-15T 0.1-1GPM/0.5-4LPM Panel Type Flow Meter Flowmeter for Water Liquid Measurement With Adjustable Knob 27.01

    https://www.amazon.com
    Winters PFQ Series Stainless Steel 304 Single Scale Liquid Filled Pressure Gauge with Brass Internals, 0-300 psi, 2-1/2" Dial Display, +/-1.5% Accuracy, 1/4" NPT Bottom Mount 16.52
    https://www.amazon.com
    2 required Winters PFQ Series Stainless Steel 304 Single Scale Liquid Filled Pressure Gauge with Brass Internals, 0-100 psi, 2-1/2" Dial Display, +/-1.5% Accuracy, 1/4" NPT Center Back Mount 27.25
    https://www.amazon.com
    Duda Energy HPpvc075-025ft 25' x 3/4" ID High Pressure Braided Clear Flexible PVC Tubing Heavy Duty UV Chemical Resistant Vinyl Hose Water Oil 35.87
    https://www.amazon.com
    Duda Energy HPpvc050-100ft 100' x 1/2" ID High Pressure Braided Clear Flexible PVC Tubing Heavy Duty UV Chemical Resistant Vinyl Hose Water Oil 53.41
    https://www.amazon.com
    HittecH Needle Valve Female Thread 304 Stainless Steel Flow Control Shut Off 915 PSI 1/2"/1/4"/1/8"/3/8" BSP FxF NPT (1/2'') 11.31

    Procon V-Band Clamp - 1113 × 1 $2.00


    Procon Bronze Coupler - 1143 × 1 $5.00


    Series 4 Procon Pump - enter your model # × 1
    1+240 gph 240 psi $130.00

    Subtotal $137.00
    Shipping $0.00
    Total $137.00 USD


    https://www.supplyhouse.com
    this is where I ordered all my fittings got a great deal order was about 109 bucks free ship
    Click image for larger version

    Name: 11037585_10203684465648975_2696747651382899649_o.j pg
    Views: 43
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    ID: 18058
    My results are my evap rate is 15 gph. i can set the ro to run just a little bit faster then this and with a by-pass loop will turn 1% sap into 6% . i have a 13 gallon feed pan that preheats the concentrate before running into my syrup pan.
    Tim Schmidt
    2013 13 Taps 4 Gallons Syrup, Drum evap.
    2014 50 Taps 14 Gallons Syrup, Drum evap.
    2015 60 Taps on 3/16 gravity, 40 Taps on buckets, 42 Gallons Syrup, Home built 30 x 60 arch and flat pan
    2016 125 Taps all on 3/16 gravity average 18 in. vacuum, 43 Gallons Syrup, Same Arch and Pan
    2017 125 Taps all on 3/16 gravity average 18 in. vacuum, 44 Gallons Syrup, Same Arch and Pan
    2018 155 Taps all on 3/16 gravity average 18 in. vacuum, Same Arch and Pan, home built 100 gph ro unit

  5. #5
    Join Date
    Mar 2011
    Location
    alaska
    Posts
    58

    Default

    I' tried a 330 procon with a 1 Hp motor. Had to switch to a 1.5hp. Only could run around 150 psi with the 1 Hp which worked fine for me at the time with two membranes in series, but if you want to make high concentrate I would recommend at least a 1.5 Hp motor. As for needle valves I've had good luck with just a basic brass needle valve from the hardware store.

  6. #6
    Join Date
    Mar 2018
    Location
    wisconsin
    Posts
    5

    Default

    Quote Originally Posted by ronintank View Post
    you might be under powered on the 330 procon with a 3/4 hp motor.

    I think you are right. What size would you recommend? All I could find locally in a clamp on style was a 3/4hp.

  7. #7
    Join Date
    Mar 2018
    Location
    wisconsin
    Posts
    5

    Default

    Also, I am only running one membrane right now. Thought we would get this mastered before adding more. That was the reason with the series 4 330gph pump. Appreciate all the help so far

  8. #8
    Join Date
    Mar 2014
    Location
    Gaylord Michigan
    Posts
    147

    Default

    Quote Originally Posted by sgariety View Post
    I think you are right. What size would you recommend? All I could find locally in a clamp on style was a 3/4hp.
    For the 330 you will need a 1.5 hp and will be set for future expansion.
    Tim Schmidt
    2013 13 Taps 4 Gallons Syrup, Drum evap.
    2014 50 Taps 14 Gallons Syrup, Drum evap.
    2015 60 Taps on 3/16 gravity, 40 Taps on buckets, 42 Gallons Syrup, Home built 30 x 60 arch and flat pan
    2016 125 Taps all on 3/16 gravity average 18 in. vacuum, 43 Gallons Syrup, Same Arch and Pan
    2017 125 Taps all on 3/16 gravity average 18 in. vacuum, 44 Gallons Syrup, Same Arch and Pan
    2018 155 Taps all on 3/16 gravity average 18 in. vacuum, Same Arch and Pan, home built 100 gph ro unit

  9. #9
    Join Date
    Mar 2011
    Location
    alaska
    Posts
    58

    Default

    If you want bigger than 3/4 Hp you gotta go 56c bolt on with love joy couple instead of the clamp on

  10. #10
    Join Date
    Mar 2018
    Location
    wisconsin
    Posts
    5

    Default

    So I am using the 3/4 motor right now but will upgrade it soon to a 1.5hp. My next question is tubing and hoses. What does everyone use? I was thinking I could just use pex but A, it is too stiff to work with easily and B, it is only rated for 160psi. I believe I want to run around 200psi coming out of the HP pump and through the membrane house through discharge.

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