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Thread: Off-The-Shelf Reverse Osmosis System

  1. #11
    Join Date
    Apr 2017
    Location
    Central Maine
    Posts
    114

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    Found this one on eBay the other day. Stainless

    https://rover.ebay.com/rover/0/0/0?m...2F152719175598
    2017- Started small-made 7 gallons. Long days & few nights on a 1x2 and turkey fryer.

    2018- Bought a 2x4 and built a small scale RO. 21 gallons.

    2019- moved up to 100 gph procon for my home built RO. Built a steamhood. About 220 taps and 21 gallons again.

    2020- 140 procon on the R0. Added a new mainline at my in laws. 330 taps for 24 gallons, sold excess sap.

  2. #12
    Join Date
    Feb 2017
    Location
    eau claire
    Posts
    101

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    20171224_122602.jpg

    Menards (hardware store chain based out of wisconsin) or fleet farm (I forget) for 4ish dollars. 1/8th inch mpt by 1/4" tube.

    Took 11 turns to fully close valve from open position.

  3. #13
    Join Date
    Mar 2010
    Location
    Oakville, CT
    Posts
    261

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    Last year I started using a pressure by-pass valve much better control - a little pricey though
    http://www.sprayerdepot.com/Shop-by-...ves/AA11014300
    2' x 3' backyard evaporator with homemade steam hood
    38.5 gallons produced in 2022
    120 taps all on 3/16" tubing
    4" x 40" homemade RO built for 2023
    https://sites.google.com/view/mattat...aplesyrup/home

  4. #14
    Join Date
    Apr 2017
    Location
    Central Maine
    Posts
    114

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    I saw that valve in one of your updates. Just couldn't justify the additional cost this year. However I will have my ro reassembled shortly and plumbed with 3/8s based on your design. I going to run 3x 400 gpd membranes in parallel. It will also feature a 1/4 recirc line thru a 300 ml. restrict. Thanks to all here for designs and thoughts. Mark
    2017- Started small-made 7 gallons. Long days & few nights on a 1x2 and turkey fryer.

    2018- Bought a 2x4 and built a small scale RO. 21 gallons.

    2019- moved up to 100 gph procon for my home built RO. Built a steamhood. About 220 taps and 21 gallons again.

    2020- 140 procon on the R0. Added a new mainline at my in laws. 330 taps for 24 gallons, sold excess sap.

  5. #15
    Join Date
    Apr 2017
    Location
    Central Maine
    Posts
    114

    Default

    Newly built Reverse Osmosis for sapping this year. Hoping to remove 2/3 to 3/4 of the water from my sap with this RO. Pump is an Aquatech 8852 with 3/8 outlets and is a 1200 gpd pump paired with 3 x 400 gpd ro membranes. The membranes are plumbed in parallel with a 300ml recirculation line. Hoping to process about 50 gallons of sap per hour at about 7-8%, (but hopeful for as much as 60). Revised.

    I had this laid out once before, but I came across a dry sink cabinet for free. I've reorganized and plumbed it to fit the cabinet. Ill be building a cart base on the cabinet this week and hinging this to the open back.

    I've got about $500 in this build.

    https://m.facebook.com/story.php?sto...00000295385959

    0108181606b.jpg

    0108181607.jpg

    0108181607a.jpg

    0108181607b.jpg
    Last edited by Mark B; 01-09-2018 at 12:14 AM.
    2017- Started small-made 7 gallons. Long days & few nights on a 1x2 and turkey fryer.

    2018- Bought a 2x4 and built a small scale RO. 21 gallons.

    2019- moved up to 100 gph procon for my home built RO. Built a steamhood. About 220 taps and 21 gallons again.

    2020- 140 procon on the R0. Added a new mainline at my in laws. 330 taps for 24 gallons, sold excess sap.

  6. #16
    Join Date
    Apr 2013
    Location
    Speyside, Ontario
    Posts
    271

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    How is that plumbed?
    You have the concentrate going through a 300ml restrictor, back to the input of the pump?
    Is that a needle valve or ball valve with the large black knob?
    2015 - 8 buckets, 332L sap, 8.5L syrup - Barrel evaporator, 2 steam pans
    2016 - 8 buckets, 432L sap
    2017 - 10 bags, 470L sap, 9L syrup
    2018 - 20 bags, 1050L sap, 17.6L syrup
    2019 - 20 bags, 970L sap, 22.2L syrup
    2020 - 17 bags, 813L sap, 17L syrup

  7. #17
    Join Date
    Apr 2017
    Location
    Central Maine
    Posts
    114

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    The unit is plumbed in 3/8 to facilitate better incoming flow. The membranes (3) are 400 GPD and are plumbed in parallel. The concentrate line and the recirculation are plumbed in 1/4 and yes that is a stainless needle valve that I found on eBay for five bucks. The recirculation dumps back into the intake side of the pump. Where I may not be able to process some of my early season sap warmer than low to mid-thirties temperature we thought that it would be good to have a recirculation line.
    2017- Started small-made 7 gallons. Long days & few nights on a 1x2 and turkey fryer.

    2018- Bought a 2x4 and built a small scale RO. 21 gallons.

    2019- moved up to 100 gph procon for my home built RO. Built a steamhood. About 220 taps and 21 gallons again.

    2020- 140 procon on the R0. Added a new mainline at my in laws. 330 taps for 24 gallons, sold excess sap.

  8. #18
    Join Date
    Apr 2017
    Location
    Central Maine
    Posts
    114

    Default

    Per other conversations it's become apparent that my expectations of this unit maybe a little high due to my misunderstanding of Brett's original post and his statement of how much he could process. You can see the conversation in the small-scale RO thread. No matter what the capacity I will still be happy to boil concentrated sap from this build.
    2017- Started small-made 7 gallons. Long days & few nights on a 1x2 and turkey fryer.

    2018- Bought a 2x4 and built a small scale RO. 21 gallons.

    2019- moved up to 100 gph procon for my home built RO. Built a steamhood. About 220 taps and 21 gallons again.

    2020- 140 procon on the R0. Added a new mainline at my in laws. 330 taps for 24 gallons, sold excess sap.

  9. #19
    Join Date
    Apr 2017
    Location
    Central Maine
    Posts
    114

    Default

    Had to do a little moving around of components on the board to make it all fit better, but here it is mounted and in the dry sink cabinet. The back opens for better access. The whole unit is on wheels for ease of movement.0113181638a.jpg0113181639.jpg I plan to put a 40 to 55 gallon drum on its side on top with a spout to gravity feed to the pump.
    2017- Started small-made 7 gallons. Long days & few nights on a 1x2 and turkey fryer.

    2018- Bought a 2x4 and built a small scale RO. 21 gallons.

    2019- moved up to 100 gph procon for my home built RO. Built a steamhood. About 220 taps and 21 gallons again.

    2020- 140 procon on the R0. Added a new mainline at my in laws. 330 taps for 24 gallons, sold excess sap.

  10. #20
    Join Date
    Jan 2018
    Location
    Meadville, PA
    Posts
    8

    Default

    Nice job on your setup Mark!! I have been reading everything I can about small scale homebuilt RO machines. I plan to build one over the coming summer to expand my operation next season. For now, I'll be satisfied with 115 buckets and my old 2x6. Thanks to everyone for sharing their knowledge and experiences.

    I'm now confident that I can build something that would work, with guidance from you guys.
    My goal is to be able to process 30-50 gallons of raw sap per hour and be able to remove 50% of the water in a single pass. Any suggestions on how to achieve this rate would be greatly appreciated. Thanks !!
    1999 30 taps, mom's stove, 2 gallons of something like syrup
    2000-02 30 taps, helped friends, more stove boiling, got maple addicted
    2003-06 50 buckets, gathered with my horses, boiled on shares, more stove boiling, 2nd place amateur syrup @ county fair
    2007-16 Worked with buddy that makes lots of syrup, got educated
    2017 100 buckets, 2x6 homebuilt evaporator, propane finisher. 20 gallons
    2018 115 buckets, new wood/sap wagon, two cage totes

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