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Thread: Sugar shack floor

  1. #11
    Join Date
    Dec 2015
    Location
    Old Lyme, CT
    Posts
    272

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    Great idea!

    Very nicely done.

    Mark
    Mason 2x4 w/raised flue pan, 240 gal. sap tank, 80 Reds on 5/16 tubing and Lunchbox releaser/pump, 20 sugars on buckets

  2. #12
    Join Date
    Dec 2015
    Location
    Old Lyme, CT
    Posts
    272

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    Here's a photo of the metal diamond plate I put over my wood plank floor:

    2X4 XL - 4.jpg

    My evaporator is a Mason 2x4. Never had a problem.

    Mark
    Mason 2x4 w/raised flue pan, 240 gal. sap tank, 80 Reds on 5/16 tubing and Lunchbox releaser/pump, 20 sugars on buckets

  3. #13
    Join Date
    Feb 2015
    Location
    Warren, MA
    Posts
    236

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    Great ideas guys; thanks!
    2016 - 2 x 4 Randy Worthen built arch and pans 11 taps; 2.625 gallons of syrup!
    2017 - 29 taps; 11.625 gallons of syrup!
    2018 - 30 taps; 98 pints bottled! New sugar house being built, new equipment coming!
    2019 - 125 taps; 50 gallons made! New 2x6 Smoky Lake Corsair arch, drop flue pan, auto draw. Smoky Lake filter press and Steam Bottler
    2020 - 173 taps; only 35 gallons made.
    2021 - 242 taps; New record! 50.5 gallons made!
    2022 - 321 taps; New record! 80 gallons made!

  4. #14
    Join Date
    Dec 2007
    Location
    Ashford, CT
    Posts
    920

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    I have a 12x16 sugarhouse for my 2x6 and it seems like the right size. I have a wood floor but the evaporator is support by cement blocks. I kind of built the sugarhouse around it. I dug down several feet where the arch would go and filled that with sand and placed the blocks on top of that so that they would not shift. So the area under the fire box is actually open and not on wood.

    I keep an eye on any sparks but I usually pour sap in an area in front of the evaporator after the first firing and any stray embers and then again at the end of the day. I have not had an issue in 10 years.
    About 300 taps
    2'x6' air tight arch
    Semi complete 12'x24' sugarhouse in Somers, CT
    My YouTube Channel: https://www.youtube.com/c/CapturedNature
    My eBook: Making Maple Syrup in your Backyard

  5. #15
    Join Date
    Jan 2012
    Location
    Loudon NH
    Posts
    96

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    My shack is a 12x14 for my 2x6. My shack does sit on sono tubes but I placed 6 extra tubes & footings just to support the evaporator floor.The slab is 2 1/2" thick reinforced with #5 rebar.[ATTACH=CONFIG]15845[/ATTAC2015-10-10 17.09.45.jpg2015-10-11 14.39.44.jpg2015-10-11 15.59.32.jpgH]
    Attached Images Attached Images
    2012- 12X14 Shack, 2x6 CDL Maple Pro
    2013- 165 taps
    2014- 300 taps, small vac system
    2015- Still Looking to expand
    2016- Less Taps Rebuilt sugarhouse

  6. #16
    Join Date
    Feb 2015
    Location
    Warren, MA
    Posts
    236

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    Tappy - Have you experienced any cracks in your slab?
    2016 - 2 x 4 Randy Worthen built arch and pans 11 taps; 2.625 gallons of syrup!
    2017 - 29 taps; 11.625 gallons of syrup!
    2018 - 30 taps; 98 pints bottled! New sugar house being built, new equipment coming!
    2019 - 125 taps; 50 gallons made! New 2x6 Smoky Lake Corsair arch, drop flue pan, auto draw. Smoky Lake filter press and Steam Bottler
    2020 - 173 taps; only 35 gallons made.
    2021 - 242 taps; New record! 50.5 gallons made!
    2022 - 321 taps; New record! 80 gallons made!

  7. #17
    Join Date
    Mar 2010
    Location
    Hudson, New Hamshire
    Posts
    296

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    I boiled for years on 3/4 stone in my Sugarshack. Pouring a concrete floor with strategically placed drains with a nice slope toward the garage door was the best addition I ever did in my Sugarshack. We are able to hose down whenever we want. It is nice wheeling around drums easily. I think it will be more money, but less upkeep. Just my 2 cents. Lee
    Lavoie's Sugar Shack
    130 taps
    Homemade rear fired oil evaporator
    oil tank evaporator
    Home made stainless steel flue pan
    Homemade R O
    addition on barn for sugaring
    2 children who love hauling sap
    golden retriever who love syrup
    Barry the helpful neighbor who loves bottling
    Good wife who likes to think she finances this insane hobby

  8. #18
    Join Date
    Jan 2012
    Location
    Loudon NH
    Posts
    96

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    No cracks as of yet!
    2012- 12X14 Shack, 2x6 CDL Maple Pro
    2013- 165 taps
    2014- 300 taps, small vac system
    2015- Still Looking to expand
    2016- Less Taps Rebuilt sugarhouse

  9. #19
    Join Date
    Feb 2014
    Location
    Candia NH
    Posts
    89

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    DMF what did you end up going with for your floor ?? I was looking into wood and crushed stone floors also. I ended up deciding with a 6" slab with drains 12 x 16. Total cost estimate between materials and tools is roughly 1100 bucks if you can work with concrete
    2018 - ?? 2x5 lapierre raised flue evaporator

    2017 - 150 taps mixed 2.5 x 4 evaporator

    2016 - 230 taps taps mixed 2.5 x 4 evaporator

    2015 - 115 taps mixed buckets, bags and, water jugs. 2.5 x 4 evaporator.

    2014 - 55 taps mixed buckets, bags and, drop lines. 4 steam trays and a block arch. 3 gallons made tapped prematurely (lesson learned)

  10. #20
    Join Date
    Mar 2017
    Location
    Granville, PA
    Posts
    403

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    Has anyone tried a suspended concrete floor? Basically place your sonotubes to below frost on heave footings up to the elevation of what will be the bottom of the concrete slab then support metal decking for a form under the concrete. The same as parking garages only scaled down. It would take a lot of rebar tying everything together and probably 8” thick concrete but I would think that it would be better than burning the sugar shack down. Downside would be extra cost and I would want someone to help that has a lot of concrete experience, or an engineer to figure the size and placement of the rebar. Sort of like Tappy did only for the entire floor.
    Last edited by minehart gap; 11-18-2017 at 05:42 AM.
    Matt,
    Minehart Gap Maple

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