Thanks for the kind words everyone. I'm glad its going to help people out. I have had multiple private messages already from people wanting my parts list.
Good news is, I record/document everything (engineery brain), so below is my parts list with rough pricing and links. i also have reference links below some items.
The parts are essentially in an order based on the flow of the schematic, aside from the dolly build on top.
Enjoy!
Shopping list:
Dolly frame: $35
http://www.harborfreight.com/700-lb-...uck-62900.html
Extra steel: $60
72" 1.5 x 3/16" thick flat stock
10' 1"x1"x1/8 square tube
12ga aluminum plate (needed to polish myself, but the welding shop had the aluminum and used a hydraulic shear to cut it perfectly for me)
Parts in order of flow:
Shallow well 1hp pump: $140
maybe look elsewhere as this is cast iron.. it may rust if its not filled with glycol in the off season. only time will tell...
10A at 120V / 5A*at 240v
http://www.ebay.com/itm/Deep-Well-or...gTuk4pvnMsJGgg
https://www.pexuniverse.com/docs/pdf...ump-manual.pdf
Whole house filter 4.5x10. Pentair Big Blue : $30 - 15gpm
ebay auction
Filters: $53 for 12 (4.42 ea)
http://www.ebay.com/itm/191808915068
maybe pick up pleated 5 micron filters so you can wash out the debris and reuse?
Filter bracket: $9
https://www.amazon.com/gp/product/B0...ZVJKAP96W6E328
Filter Wrench: $4
https://www.amazon.com/gp/product/B0...=ATVPDKIKX0DER
2 Pressure gauges for before and after sediment filter 100psi: $40
Remember, these work fine for now, but i think if they were liquid filled gauges they might last longer since the needle vibrates a bit with these. I couldnt find any flush mount liquid filled that mounted to thin metal
https://www.amazon.com/gp/product/B0...=ATVPDKIKX0DER
http://winters.com/wp-content/uploads/PEU.pdf
http://www.homedepot.com/p/Winters-I...39UC/205962482
Low Pressure Switch set to turn on when greater than 30psi = $65
Black (Com) 1 Green (NC) 2 Red (NO) 3
Currently set at 30 PSI, which is ~6 full turns out from fully seated for reference
https://www.amazon.com/gp/product/B0...=ATVPDKIKX0DER
references:
http://ecatalog.gemssensors.com/ecat...ches/en/209166
http://www.gemssensors.com/~/media/G...ps11-ps97.ashx
http://ecatalog.gemssensors.com/ecat...re-switches/en
2hp motor: $200
5/8" shaft, 3/16" key
Full Load Amps: 17.8/8.9
http://www.ptjindustrial.com/Sierra_.../s2-18-56c.htm
or ebay. but direct was cheaper.
Procon high pressure brass 330GPH pump :
330gph bolt on / flat shaft: $145 shipped
1/2" ports
Call and request 114E330F11XX since it is food grade (1 *1* 4)
http://edco-distributing.myshopify.c...ies4proconpump
Specs:
https://store-c59cb.mybigcommerce.com/content/Series 4 Pump_spec.pdf
Drawing:
https://store-c59cb.mybigcommerce.com/content/Series 4 Pump_drawing.pdf
Mounting Bracket for series 4: $40
https://www.amazon.com/1048-1C-Proco.../dp/B007BG9A3Y
Coupler for Procon 330GPH: $15
7/16" shaft, no keyway
https://www.amazon.com/Lovejoy-Stand...=lovejoy+10768
Coupler for motor side 5/8" / 3/16"
L090 401 in lbs $7
https://www.amazon.com/gp/product/B0...=ATVPDKIKX0DER
SOX spider:
SOX 194 in lbs $5
https://www.amazon.com/Lovejoy-090-0...=lovejoy+11070
High pressure switch. set at 250psi: $65
https://www.amazon.com/gp/product/B0...=ATVPDKIKX0DER
http://ecatalog.gemssensors.com/ecat...ches/en/209505
http://www.gemssensors.com/~/media/G...ps11-ps97.ashx
http://ecatalog.gemssensors.com/ecat...re-switches/en
Stainless Steel Housing 4" x 40" 1/2" Feed: $105
ebay auction
4x40" membrane: $225
Filmtec XLE-4040 (14gpm max feed flow rate, 2600gpd)
ebay auction
research:
http://msdssearch.dow.com/PublishedL...romPage=GetDoc
Fouling prevention
http://msdssearch.dow.com/PublishedL...romPage=GetDoc
How to insert membrane
http://www.dow.com/webapps/lit/litor.../609-02069.pdf
High Pressure Gauge : $18
https://www.amazon.com/Winters-Econo...ters+0-300+psi
2 SS needle valves: $140 for 2
https://www.freshwatersystems.com/p-...pt-316-ss.aspx
Flowmeter for permeate and concentrate :$65
CONCENTRATE - .1-1
PERMEATE - .2-2
https://www.foreverpureplace.com/LZT...lzt-1001-m.htm
https://www.foreverpureplace.com/LZT...lzt-1002-m.htm
reference:
http://www.greatlakesintl.com/assets...ers_gauges.pdf
Electrical Panel Gear:
13.9a total on 240v
28 on total on 120v
4 240v 30a coil relays: $40
https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
all led's and switches are 22mm and can be found on amazon or ebay
1 on/off switch
1 blue "on" led light
1 green light to indicate NO side of the low pressure switch is now NC due to hitting 30psi
1 alarm buzzer to indicate NO on high pressure switch since pressure is too high and to shut down
1 push button momentary to manually turn on well pump on initial startup
Enclosure: $20
ebay is best. try and make it waterproof
Temperature Controller: $16
https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
Wire:
25' 12-4 power cord for wall plus ends: $66
14/3 gauge SO wire for pump and procon to box: $50
https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
15' enclosed 1/4" dia or less 3wire for 2 switches: $10
https://www.amazon.com/gp/product/B0...=ATVPDKIKX0DER
(might want to get 4 wire enclosed but i just used 3-wire and didnt use the ground). needs to be around .25"-.30" OD max to fit into the pressure switches above)
Hoses and connections: ~$450 for all
High Pressure hose and fittings:
1/2" hose
http://www.usplastic.com/catalog/ite...1431&catid=993
Kynar fittings:
be careful, basic nylon fittings are mixed in with them in the list. the kynars are towards the bottom of each page.
http://www.usplastic.com/catalog/def...lickid=popcorn