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Thread: hodorskib's Small Scale RO Build

  1. #131
    Join Date
    Nov 2011
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    Mi
    Posts
    121

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    Speaking of the needle valves for these homemade ro’s. Do you want the needle valve fairly close to the unit or is it ok at the end of the tube that feeds the ro sap.
    Smoky lake full pint on my leader half pint arch
    110 taps on 3/16 vacuum tubing
    Homemade RO sapinator

  2. #132
    Join Date
    Apr 2013
    Location
    Speyside, Ontario
    Posts
    271

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    Quote Originally Posted by Greenthumb View Post
    Speaking of the needle valves for these homemade ro’s. Do you want the needle valve fairly close to the unit or is it ok at the end of the tube that feeds the ro sap.
    It should be in the concentrate output line.
    2015 - 8 buckets, 332L sap, 8.5L syrup - Barrel evaporator, 2 steam pans
    2016 - 8 buckets, 432L sap
    2017 - 10 bags, 470L sap, 9L syrup
    2018 - 20 bags, 1050L sap, 17.6L syrup
    2019 - 20 bags, 970L sap, 22.2L syrup
    2020 - 17 bags, 813L sap, 17L syrup

  3. #133
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    Nov 2011
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    Mi
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    121

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    Quote Originally Posted by wobbletop View Post
    It should be in the concentrate output line.
    I know that but I guess what I meant was is there a advantage to having the valve close to the last membrane and the longer side to the collection tank vs the tube coming out and the valve at the end of the discharge tube.
    Smoky lake full pint on my leader half pint arch
    110 taps on 3/16 vacuum tubing
    Homemade RO sapinator

  4. #134
    Join Date
    Apr 2013
    Location
    Speyside, Ontario
    Posts
    271

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    Ok, I just didn't want other people to be confused.

    At the flow rates these normally operate at, there shouldn't be a large pressure drop through the hose, so wherever is most convenient for you would be best.
    2015 - 8 buckets, 332L sap, 8.5L syrup - Barrel evaporator, 2 steam pans
    2016 - 8 buckets, 432L sap
    2017 - 10 bags, 470L sap, 9L syrup
    2018 - 20 bags, 1050L sap, 17.6L syrup
    2019 - 20 bags, 970L sap, 22.2L syrup
    2020 - 17 bags, 813L sap, 17L syrup

  5. #135
    Join Date
    Apr 2015
    Location
    Maidstone, VT
    Posts
    1

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    Quote Originally Posted by DaveB View Post
    I have a question about membrane storage. I know that they can't freeze and I don't have a heated sugar house so I'm trying to think of options. I've built a system with three 400gpd membranes and one thought I has is can I remove the membranes from the housings and place them in a plastic bag and put them in my refrigerator to keep them cool and moist and just leave the rest of the system at the sugar house or do I need to bring the whole thing in? I can do that but I'm just wondering about options.
    DaveB,

    This is how I built mine (video below)- It's strapped on to a small hand dolly. I don't remove the membranes. I store mine in our mudroom which stays at around 43 degrees and make sure that I perform the 20-30 gallon permeate cleaning before and after processing. Last year, I wheeled it into the house each night and left it by the door.

    https://youtu.be/kMCmam8-UO0
    Last edited by seanmacc; 03-14-2018 at 10:17 AM.
    2'x4' propane evaporator
    107 taps (100 taps on 5/16" tubing & 3/4" mainline, 7 buckets)
    Shurflo 4008 vacuum pump
    Small Homemade RO (Hodorskib's design)

  6. #136
    Join Date
    Feb 2017
    Location
    New Boston, NH
    Posts
    59

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    I need help with my homemade RO. I am almost certain that I hooked everything up correctly, but I could be wrong. When I began to run water through it on the initial run to clean the membranes I started to build pressure up to about 40 psi, so I shut it off. I disconnected my needle valve to eliminate that as a possible problem and ran it again. It again built up pressure to 25 psi when just running water. I then removed these little blue clips form the tubing connections to the membrane housing that I thought were locking tabs, turns out they were creating a blockage with the tubing and building pressure. Once removed, the pressure went to zero. I reattached the needle valve, but could not get the pressure to zero, it stays at around 45psi. I am assuming I need a new valve? Anyone have a valve setup that they really like?
    Just want to help others with my experience.

    Thanks
    Last edited by CaptT820; 03-15-2018 at 07:40 PM.
    2015- Didn't know my new property enough to tap anything. 4-feet of snow on the ground.
    2016- 41 Taps with home made barrel evaporator. Made 1.5 gallons syrup.
    2017- 79 Taps with home made block arch evaporator. Made 2.47 gallons syrup
    2018- 91 Taps again with home made block arch. Homemade RO worked great. Made 6.96 gallons syrup.
    2019- 84 Taps. Building another arch. RO in place. New Smoky Lake 2x4 Divided Pan. Everything switched to 3/16" tubing.

  7. #137
    Join Date
    Apr 2011
    Location
    Fayston, Vt
    Posts
    122

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    What I do is open condensate needle valve 100% and let run and get air out of system then start to close it and force out air in permeate side then adjust to get equal flow rate for 50/50 flow. I have 2 half pint jars in both buckets to see which is faster and fine tune. Save those blue clips that help seal John Guest fittings. Be careful where you put these when you want disconnect a hose, I PUT them back on fitting right away. I almost lost mine and looked at hardware stores NOT.
    GOOGLE of a bag of 25 or more.

    I think that if you are using well water for flushing, there will not be any pressure since the is nothing to squeeze out.

    I am new to RO’s this year and have used it about 8 times.

    If I am wrong please let me know so I can understand better.
    Thanks
    2020 same
    2019 RB10 26 taps
    2018 RO Bucket RB5 taps 20, leg tank in shed w/2 5/16
    2017 18 taps
    2016 20 taps
    2015 21 taps
    2014 30 2 gravity line, 2 hotel pan concrete arch 35 g leg tank
    2013 LP hook up in shack buckets 12 taps
    2 burner cook top 2012 finisher on a bbq tanks
    2011 rookie 2+ gal
    8 taps w/ milk jugs
    turkey cooker
    50-60 up back maybe

  8. #138
    Join Date
    Feb 2017
    Location
    New Boston, NH
    Posts
    59

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    To100 thanks for the information. What kind of needle valve are you using? I have a standard 1/4" brass needle valve, but it seems to restrict the flow too much. I ran the system with well water to flush w/o the needle valve and no pressure. I attached the needle valve in the same setup with the valve wide open and it builds pressure to about 45 psi. I am going to try another type of valve (John Guest Poly, push connect) to see if that helps matters. The valve should obviously close all the way or be open all the way to allow full flow. I just think that the needle is too restrictive without some type of regulator on the pump speed.

    Thanks
    2015- Didn't know my new property enough to tap anything. 4-feet of snow on the ground.
    2016- 41 Taps with home made barrel evaporator. Made 1.5 gallons syrup.
    2017- 79 Taps with home made block arch evaporator. Made 2.47 gallons syrup
    2018- 91 Taps again with home made block arch. Homemade RO worked great. Made 6.96 gallons syrup.
    2019- 84 Taps. Building another arch. RO in place. New Smoky Lake 2x4 Divided Pan. Everything switched to 3/16" tubing.

  9. #139
    Join Date
    Apr 2011
    Location
    Fayston, Vt
    Posts
    122

    Default

    Mine is a John Guest type push on. Go to Bucket site there is a video on needle valve. Use “therobucket”
    2020 same
    2019 RB10 26 taps
    2018 RO Bucket RB5 taps 20, leg tank in shed w/2 5/16
    2017 18 taps
    2016 20 taps
    2015 21 taps
    2014 30 2 gravity line, 2 hotel pan concrete arch 35 g leg tank
    2013 LP hook up in shack buckets 12 taps
    2 burner cook top 2012 finisher on a bbq tanks
    2011 rookie 2+ gal
    8 taps w/ milk jugs
    turkey cooker
    50-60 up back maybe

  10. #140
    Join Date
    Mar 2010
    Location
    Oakville, CT
    Posts
    261

    Default

    You may have over tightened the compression fittings on the needle valve causing the tubing to compress. Not a big deal you can get new ferrules and reinstall.
    2' x 3' backyard evaporator with homemade steam hood
    38.5 gallons produced in 2022
    120 taps all on 3/16" tubing
    4" x 40" homemade RO built for 2023
    https://sites.google.com/view/mattat...aplesyrup/home

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