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Thread: I just made a new pre-heater

  1. #1
    Join Date
    Jan 2006
    Location
    Oneida NY
    Posts
    11,583

    Default I just made a new pre-heater

    It was a good day to work inside, so I assembled a preheater for my sap. I have a SS tray in my hood with sides and it slopes to one end for drainage. The preheater is composed of 2 tiers of copper tubing. It starts with a 1" copper manifold with 6 copper tubes each 48" long soldered on. At the far end it has another manifold to collect the sap. From one end it rises to the upper level and repeats the same thing so the inlet on the bottom and the outlet on top are directly over each other. If I can get them to post, you will see 3 upright copper pillars soldered in place just to hold the pre-heater as a single unit. It is built with a slope, the base will rise from inlet to the other end, then the sap flows up and returns uphill again to the final manifold and the outlet that will feed the float box. In the pictures you will see 3 half inch fittings, open on the top. Once in place I will add copper tube to vent air from the heater. Where the 1" inlet and outlet tubes pass thru the hood walls, the outlet will get a Tee and a valve that will get a vinyl tube from the top of the valve back into the head tank to bleed any air or sap that may shoot up in it.
    We'll see how the pics go, when I loaded them to the computer a message came up that my program was not supported since last Nov. I downloaded a new program and this is my first time trying it.SAM_0267.jpgSAM_0266.jpgSAM_0265.jpgSAM_0264.jpg

    The overall length is 52", the 1/2" tubes are 2" O.C. and the overall width is 17" plus the inlet and outlet tubes that will pass thru the hood wall.
    Currently it is setting on my next Honeydo project, a new vanity for a half bath near our entry door.
    I'll have to see what temps I get with it. My old one in a 2x6 with a hood got 170-180, I hope this does at least that well.
    Last edited by maple flats; 03-02-2016 at 07:26 PM.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  2. #2
    Join Date
    Jan 2013
    Location
    NH
    Posts
    254

    Default

    You're not planning on boiling in your living room, are you?

    Just kidding......nice work, it looks good.

  3. #3
    Join Date
    Apr 2011
    Location
    Sault Ontario
    Posts
    1,016

    Default

    Oh so pretty,,,,,shames what I will be using this year. Very nice.
    2011- 35 taps, ,,,milk juggs and buckets-propane turkey fryer !!
    2012 -75 taps,,,,, 40 on tubing into buckets, and 35 buckets - 3nd hand Homemade arch, brutal.
    2013- Just over 115 taps and still adding more.
    2014, new SS flat pan and new arch built, guessing 75-100 taps this year.
    2015, 50 taps on Shurflo pump.
    2016- Getting a line across my creek this year.
    2017-took a year off, Jamaica was fun !
    2018- 45 trees tapped, keeping it fun !

  4. #4
    Join Date
    Jan 2013
    Location
    NH
    Posts
    254

    Default

    Quote Originally Posted by TerryEspo View Post
    Oh so pretty,,,,,shames what I will be using this year. Very nice.
    There's no way i'd post a picture of mine. Nope, not happening.

    In maple flats' pictures.....the tubing looks larger than 1/2" and 1". I was surprised when I read that (looked at the pics first)

  5. #5
    Join Date
    Nov 2010
    Location
    Warner NH
    Posts
    182

    Default

    how is your pre heater working? Im thinking about building one the same way for my 2x8
    2011-73 taps, Barrel evaporator, Made 16 Gallons, http://s1126.photobucket.com/albums/l603/palmer4th/
    2012-100-120 taps, flat pan 2x6 http://s1126.photobucket.com/albums/...Sugar%20Shack/
    2013- 150 taps, added blower http://www.youtube.com/watch?v=amlowhYM0as

  6. #6
    Join Date
    Jan 2012
    Location
    Middlebury Center, PA
    Posts
    1,391

    Default

    Thanks for sharing I think this might be the off season I get one myself. I have one I bought used but it was plumbed the wrong way and I never got around to making it work.
    Jared

  7. #7
    Join Date
    Jan 2006
    Location
    Oneida NY
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    11,583

    Default

    I get 160-175 F from the preheater, until shortly after the auto draw opens, then it drops to 115-125 F. Still pretty good, better than the 35-40 I had before.
    It's my understanding copper is no longer recommended for a pre-heater. I'm going to change my feed line and pre-heater to SS when I find some old SS milk line tubing. Will need to watch lots of old farm auctions likely.
    Dave Klish, I recently ordered a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
    Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
    Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
    After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.

  8. #8
    Join Date
    Nov 2010
    Location
    Warner NH
    Posts
    182

    Default

    could you add a 3rd level so the sap stayed in it longer? why is the copper not recommended anymore?
    2011-73 taps, Barrel evaporator, Made 16 Gallons, http://s1126.photobucket.com/albums/l603/palmer4th/
    2012-100-120 taps, flat pan 2x6 http://s1126.photobucket.com/albums/...Sugar%20Shack/
    2013- 150 taps, added blower http://www.youtube.com/watch?v=amlowhYM0as

  9. #9
    Join Date
    Apr 2013
    Location
    Northeast Vermont
    Posts
    655

    Default

    figured i'd revive an old thread rather than start a new one. kind of looking for reassurance or advice on building a preheater. from reading Dave's post (think he has a 3x10) and some UVM research, this is what i'm thinking. i have a 30x8 evaporator with a 30x5 raised flue pan, boiling about 65 gph. i'm thinking of using 1 1/4" manifolds with either 6 runs of 1/2" pipe (6 on top, 6 on bottom) or 4 runs of 3/4" pipe (4 top, 4 bottom). is that enough pipe and is way better than the other? is it best to use a T between each pipe or can i use a hole saw and cut the hole out of the manifold and solder the pipe in? does anyone know what the manufacturers use inside a 30x8 evap? i'm sure i'll have more questions, but those are the important ones for now. Thanks!
    Awfully thankful for an understanding wife!

    “The only place success comes before work is in the dictionary.”
    - Vincent “Vince” Lombardi

    Good luck to all!

  10. #10
    Join Date
    Feb 2011
    Location
    Morrisdale,PA
    Posts
    46

    Default

    I made one exactly like this, however I also built a tray to set under it to catch the condensate from steam hitting cold tubes. That tray basically cut off the steam and sort of defeated the purpose of the copper manifold. It definitely heated the sap without the condensate tray ( half pipes about two inches below manifold). Mine is a homemade rig and I have a chamber in the back of burner where my flue pipe exits. I had way better luck coiling 3/8 tubing atop that and eliminated the dripping condensate.

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