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Thread: Taps, labor, and product mix

  1. #1
    Join Date
    Nov 2014
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    Alaska
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    Default Taps, labor, and product mix

    I am interested to get a better understanding of what people are doing in terms of hired labor and how product is sold (sap v. bulk v. wholesale v. retail) at operations of different scales. My purpose is to get a better understanding of actual experience as I work on a business plan. If you are interested in sharing info, it would be great to know:

    # of taps
    Amount of annual labor (e.g., me and my brother and we hire one person for about 6 weeks)
    How much (gals or %) you sold as sap, bulk, wholesale, retail, other (sugar, creme, etc)

    Thanks so much.

    Rand

  2. #2
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    Andover NH
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    best to look back a few years ago in our operation, as things like labor and taps were "cleaner" then. We buy sap now, and I am now disabled.

    2011 - 1150 taps, 519 gallons produced (exceptional year for us)
    Three workers, pretty much full time, 8-9 week season. (we truck all our sap, so quite labor intensive)
    25% sold as bulk, 15% wholesale, 60% retail.

    2012- 1350 taps, 270 gal produced.
    same three workers
    10% bulk, 20% wholesale, 70% retail.

    no cream/candy until 2013.

    I suspect selling a high percentage of syrup at retail would be harder in Vt. Where I am in NH there are fewer sugarhouses, so less competition. If you believe USDA ag statistics, over 50% of the syrup sold in NH is at retail.
    Last edited by tuckermtn; 12-16-2014 at 10:05 PM.
    Eric Johnson
    Tucker Mountain Maple Co-op
    1400 taps in 2013
    2.5 x 8 CDL pellet arch and Smokey Lake pans
    Lapierre 600 RO
    Member of Andover/Salisbury Maplehaulics anonymous
    www.tuckermtn.com
    pALS

  3. #3
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    Thanks Eric. This is helpful for me to inform my thinking.

    Spud, I got your PM and tried to reply to it but the send failed,saying that you have no room left for Private messages and need to clear some space. I will try to resend later.

  4. #4
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    Essex VT
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    It is interesting for me to see the percentages on the sales. As far as labor goes, I do all of the woods work myself, my brother in law does 80% of the boiling (Free except for syrup)

    2011 987 taps 470 gal syrup Retail 33% Wholesale 33% Bulk 34%

    2012 935 taps 217 gal syrup Retail 35% Wholesale 39% Bulk 26%

    2103 984 taps 508 gal syrup Retail 22% Wholesale 26% Bulk 52%

    2014 3,040 taps 1,076 gal syrup Retail 10% Wholesale 17% Bulk 73% plus 38 hours of paid labor at sugar house by high school student

    I put in a lot more hours hauling sap 4 1/2 miles from new sugarbush

    And unfortunately, the percentage for the bulk sales go way up. The dollar volume for the retail sales in similar, just a lower percentage.
    2004- 470 taps on gravity and buckets
    2006- 590 taps on gravity and buckets 300 gph RO
    2009- 845 taps on vacuum no buckets, 600 gph RO
    2010- 925 taps on vacuum new 2 stage vacuum pump
    2014- 3045 taps on vacuum, new 1200 gph RO
    2015- 3104 taps on vacuum
    2017- 3213 taps on vacuum
    3' x 10' oil fired evaporator with steamaway

  5. #5
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    Quote Originally Posted by JoeJ View Post
    It is interesting for me to see the percentages on the sales. As far as labor goes, I do all of the woods work myself, my brother in law does 80% of the boiling (Free except for syrup)

    2011 987 taps 470 gal syrup Retail 33% Wholesale 33% Bulk 34%

    2012 935 taps 217 gal syrup Retail 35% Wholesale 39% Bulk 26%

    2103 984 taps 508 gal syrup Retail 22% Wholesale 26% Bulk 52%

    2014 3,040 taps 1,076 gal syrup Retail 10% Wholesale 17% Bulk 73% plus 38 hours of paid labor at sugar house by high school student

    I put in a lot more hours hauling sap 4 1/2 miles from new sugarbush

    And unfortunately, the percentage for the bulk sales go way up. The dollar volume for the retail sales in similar, just a lower percentage.
    Thanks Joe. Helpful info. How is the market for bulk in your area? Sufficient to accommodate your added capacity? Or approaching saturation?

  6. #6
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    Essex VT
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    The bulk market is OK as far as accepting syrup, just the price is receding.
    2004- 470 taps on gravity and buckets
    2006- 590 taps on gravity and buckets 300 gph RO
    2009- 845 taps on vacuum no buckets, 600 gph RO
    2010- 925 taps on vacuum new 2 stage vacuum pump
    2014- 3045 taps on vacuum, new 1200 gph RO
    2015- 3104 taps on vacuum
    2017- 3213 taps on vacuum
    3' x 10' oil fired evaporator with steamaway

  7. #7
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    UVM Proctor Maple Research Center, Underhill Ctr, VT
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    Quote Originally Posted by JoeJ View Post
    The bulk market is OK as far as accepting syrup, just the price is receding.
    The syrup bulk price is falling, primarily not due to the excess production of syrup, but rather to a falling Canadian to U.S. dollar exchange rate. The Canadian $ currently is worth about $0.86 U.S.

    Candian-US Exchange Rate.JPG
    Last edited by DrTimPerkins; 12-24-2014 at 09:28 AM.
    Dr. Tim Perkins
    UVM Proctor Maple Research Ctr
    http://www.uvm.edu/~pmrc
    https://mapleresearch.org
    Timothy.Perkins@uvm.edu

  8. #8
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    Dr. Tim, is that backwards. Doesn't that mean that .86 US is worth 1 Canadian dollar?
    Pete Nightingale
    Lisbon, NH

    3 Teenage sap haulers & Plenty of friends and family to restock the beer fridge
    2012 1 tap and a pot
    2013 10 taps, oil tank evap, 2 gallons of slightly too thin syrup
    2014 48 taps improved oil tank evap 3.5 gallons, ouch??
    2015 88 taps 78 5/16" and 10 3/16" nat vac 40"x 48" Homemade Arch 13.25 Gallons
    2016 100 taps 65 on 3/16 & 35 buckets 17 gallons + unknown amount of maple / Jack Daniels testers

  9. #9
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    Middlebury Center, PA
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    Right 1 Canadian Dollar is .86 US right now.
    Jared

  10. #10
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    May 2011
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    Chatham NH
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    The area I live In has a highly developed downtown area with many outlet malls & shopping, my wife is a 3rd grade teacher and she works part time in a gift shop in town, anyway last few years there was always bus loads of folks from Quebec & Ontario and there license plates everywhere , but with the Dollar sliding the other way again, the last 6+ months or so seems like there are a lot more Massachusetts & Connecticut plates again. Either way town is busy, but I guess its not so good for the Bulk syrup price. I wonder where the line is as far as large producers selling bulk & still being profitable? I'm sure it depends on each individuals situation but there has to be a ball park # where it might not be worth the effort to make say 5,000 gallons of syrup to make 20,000 in profit.

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