Kevin, welcome to the Maple Trader. I can address some of these questions. I started producing in 2003 and only made 10.5 gal that year. We used about 1.5 gal for family use and I sold out the little remaining by selling it at work (I also drive school bus). As my operation grew I continued selling at work until I was over about 75 gal production. In this time I had built up a decent customer base of sales directly out of the sugarhouse. I participated in our state organization's Maple Weekend for 3 years. The first was ok, but somewhat slower than I had hoped. Just before the second one, I got some free advertising. First I was interviewed along with several others by the local major paper out of Syracuse. Then that reported asked if they could do a feature article on my operation. That article appeared the next week with a few pictures. The size covered about 1 page in the paper. The following Sunday I was the feature story in their Sunday magazine section, the cover story and I had 3 total pages of pics and article. That next Sat.-Sun. was our maple weekend, state wide promotion. As a result of the articles I had a huge turnout. I can only fit about 25 people in my sugarhouse at one time. That was full all day, and from 10-4 all day I had lines of 30-50 people waiting their turn to get in. I sold out completely from my starting fully stocked shelves. When that happened, I had a canner full of medium amber. From there We filled jugs as people requested a certain size jug or bottle. We emptied the canner shortly before the 4:00 closing and had taken several orders for future pick-up. We processed all the sap we had, filtered the syrup, density checked and bottled late into the evening. Sunday brought almost as many guests and again we sold out. During that week we made enough syrup to barely meet demand for the second weekend of Maple weekend. The power of the media had well proven itself. Free advertising works wonders.
The next year we again participated in maple weekend but with no free advertising we only had a nice, constant traffic flow. We ran low on product but did not sell out. One year following for Maple Weekend the weather was about 80 degrees and thus folks did not come, I think they went to the beach. We had no sap and had to boil water, (which smelled good as it cleaned the pans) but we only had 2 guests on Saturday and 1 on Sunday. Since then we have not participated in that event.
In the meantime, during the season we put out an Open House sign on weekends when the conditions are right. We also developed a website and my sales last year were roughly as follows, 5% at work, 30% at the sugarhouse, 15% to resellers of my product, 20% on the website, 20 was sold bulk (commercial and some grade B) and I had 10% carry over.
With the lower production I had this year I'll likely sell out and need to buy bulk to meet my demand.
2 yrs ago, we did 1 local farmers market, selling syrup and molded sugar, along with fresh fruits (blueberries, raspberries, peaches, plums, and elderberries, and a variety of veggies, all our own. Since then we have not done the farmer's market, but our syrup is there at 3 of them because a large greenhouse operation buys my syrup at 15% off my retail and sells it along with his produce.
Dave Klish, I recently bought a 2x6 wood fired evaporator from A&A Sheet Metal which I will be converting to oil fired
Now have solar, 2x6 finish pan, 5 bank 7x7 filter press, large water jacketed bottler, and tankless water heater.
Recently bought another Gingerich RO, this one was a 125, but a second membrane was added thus is a 250, like I had.
After running a 2x3, a 2x6, 3x8 tapping from 79 taps up to 1320 all woodfired, now I'm going to a 2x6 oil fired and a 200-425 taps.