I've talked to a bunch of sugarmakers regarding this and most strongly recommend round bottom stainless steel tanks. I'd most like to hear from people who use poly bulk tanks on how easily they are cleaned and how effective they are.
I've talked to a bunch of sugarmakers regarding this and most strongly recommend round bottom stainless steel tanks. I'd most like to hear from people who use poly bulk tanks on how easily they are cleaned and how effective they are.
Having used both stainless and poly tanks, I have gone completely to stainless. If I ever need to truck sap, I will use a poly tank for that, but in terms of sap storage on site, nothing but stainless. My issues with poly are mainly related to how difficult they are to clean. Not just the material, but the shape of the tanks and the size of the openings.
I am considering caged 275 gal. poly tanks for permeate storage until I can afford a couple stainless tanks but will depend upon funds.
About 750 taps on High Vac.
2.5 x 8 Intens-O-Fire
Airtech 3 hp LR Pump
Springtech Elite 500 RO
14 x 24 Timber Frame SugarHouse
16 x 22 Sap Shed w/ 1500 gal. + 700 gal. tanks
www.littlehogbackfarm.com
I use caged poly tanks for permeate storage but for sap I will never go back to poly. Besides being hard to clean, none of the ones I have used or seen are positively draining. They always leave a little bit of sap when "empty".
1000 taps on vac down to 100+ buckets 99% sugars
2x5 SL Hi-Output Raised Flue Corsair evaporator
SL Short bank press with CDL diaphragm pump
Leader Micro 1 RO for 2024
Constantly changing
2010:36 gal 2011:126 gal 2012:81 gal 2013:248 gal 2014: 329.5 gal 2015:305 gal 2016:316 gal 2017:258 gal 2018:147 gal 2019:91 gal 2020:30 gal 2021:30 gal 2023:50 gal Total since 2010: 2047.5 gal
Tapping the same trees my great, great and great grandfathers tapped.
I'm using all plastic tanks right now mainly because I'm just starting out and They are a good way to curb start up costs. They are a pain to clean and drain but not impossible. A small person can get inside the larger tanks to scrub when necessary. I used flat bottom tanks(the worst kind to clean but the cheapest) and what we had to do was tip the tank up toward the drain as it got toward the bottom with 2x4s and blocks. When the tank was empty except for a gallon or so that would'nt drain, I uncoupled the hose from the RO and, directing the flow outside,(You could just put in a valve to direct it. I probably will)I used a spray hose to wash it out then I vacuumed out the particles and the rest of the wash water with a clean shop(wet) vac with a pvc extension I added to the end before adding a fresh load of sap. It sounds like a big deal but its not that bad really. I have no problem doing it this way for a few years until I can afford to buy round bottom stainless. Then I can use the plastic tanks for sap collection or I can sell them without a great loss.
Last edited by madmapler; 04-27-2014 at 10:12 AM.
Sean
2013-1st year...94 taps, 12x24 sugarhouse, home built evap. Gast 2065 pump with bender
releaser.
2014-30x36 sugarhouse, 2.5x10 "Jutras" evaporator, 1200+ taps on vacuum, sap brothers RO. 2 sihi 2 stage pumps, 440 gal.
2015- 1000gph memtek RO, 3250 Taps, 1200 gallons
2016- Modified grimm 4'x12' evaporator with auf and aof with air preheater. Home built airtight arch front. 4250 taps?
2017- 2400gph. Lapierre RO, 10" filter press, 5000 taps
I have discovered that it not terribly difficult to clean a plastic tote, using what we called a "bulk tank brush" combined with a long, sturdy handle. The brush and handle will enter the small fill hole, and you can manipulate the brush thru the opening, brushing all surfaces except the underside. I use the fill hole as a "fulcrum" and lever the brush around inside with sufficient force that it scrubs all the stains off the bottom and sides. If the underside needs brushing, a short handled brush and your arm, inside the opening, will get almost all areas there, too.
Yes, there are the the usual shortcomings about complete draining. I also have to block up the side opposite the drain, but with a hose and hot water, I can get them very clean.
Stainless steel is still the best, and the eventual goal, but for transporting sap, totes sure are handy.
I also like the stainless, round bottom tanks better for the same reasons that they completely drain, they are easy to clean and access, and don't let sunlight to the sap; but for transporting or just starting out on a limited budget, poly tanks are awesome; if you have one of the 800-1000+ gallon poly tanks which are big enough to climb into, they are a really easy to wash using a power washer with hot water and just tilt up to drain. One of the reason I believe people don't like poly tanks that much is also because they show every piece of dirt, mold, or anything that is discolored and they can get stained. But one down side to the stainless round bottom is that you have to make a cover for them, and if you don't keep them covered, they is a lot of opportunity for stuff to get into the sap.
2,000+ taps and growing
3'x12' Vortex, MAX flue, and steamaway
24'x48' timber frame sugarhouse
If poly tanks are in a well shaded area they would be alright for sap collection tanks. If they are in sunny spots they act almost like a greenhouse. I have 4 500-1100 gal poly tanks and in process of replacing them all with stainless because of cleaning issues. Will keep them for storage of raw sap in camp and also for permeate storage. Cage tanks work great to haul sap they will drain completely.
H20 econox 3 membrane
4500 taps
30"x12' evaporator
10x31 shack
I've got a couple of cage tanks and a 125 gallon leg tank, because that is what I can afford for now. I clean them with a pressure washer and a brush on a stick as described above. Sometimes I roll them on their side so I can reach my arm inside better. They do the job, but I'll switch to stainless as soon as I can afford to for sap storage. Probably keep the plastic ones for collection and transport tanks.
Plastic for gathering is fine, but a plastic tank in a field+ sun light=green house effect = super bacteria multipling infinitely
Even our tanks we use to gather we clean out every time with a hose.
Business Name
Flat Lander Sugaring (who would think a guy from Az be making syrup)
125 on Sap Suckers
Close to 475 High Vac
400 gravity adding more
leader 2x6
home made preheater
hoods
1 7D749 for AOF
New FLS Tsunami Arch
4 membrane TR Industries RO 2HP 3 phase 601GPH 250 PSI
PID Display for Arch Temp.
Chumlee of the trader
I do as Flat Lander does. I rinse every time too. Plastic tank in a truck+ sunlight= nasty. Yeah, it takes a little more time and is a hassle, but its worth it. You don't have to scrub/brush a tank that you don't allow anything to "grow" in it.
Steve
2014 Upgrades!: 24x40 sugarhouse & 30"x10' Lapierre welded pans, wood fired w/ forced draft, homemade hood & preheater
400 taps- half on gravity 5/16, half on gravity 3/16
Airablo R.O. machine - in the house basement!
Ford F-350 4x4 sap gatherer
An assortment of barrels, cage tanks & bulk tanks- with one operational for cooling/holding concentrate
And a few puzzled neighbors...
http://s606.photobucket.com/albums/t...uckethead1920/