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Thread: PVC pipe pre-heater?

  1. #1
    Join Date
    Aug 2008
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    Default PVC pipe pre-heater?

    Has anyone here ever tried building a parallel flow pre-heater out of PVC pipe? N, more specifically, has anyone ever used one with any success?

    And before you start (and I KNOW you will ), yes yes yes I know I should be making it out of copper. But I don't have any copper. I DO have about 50 feet of 3/4" PVC. It won't conduct heat nearly as well as any metal, but it's certainly not an insulator either.

    My biggest concern is in the catastrophic failure department. I fear that the constant exposure to around 200 degree steam will cause warping, sagging, etc.

    Thoughts? Experiences?
    Patrick

    Wood fired barrel boiler and squirrel cage forced air
    Slowly warping plexi steam hood
    shiny selfmade copper pre-heater
    Fiddy something taps
    10x12 raised platform shack
    not enough coffee
    picked a bad year to give up ice cream

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  2. #2
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    Default

    There was a robot that said it best

    Danger Will Robinson Danger

    PVC will never work.
    Thad

  3. #3
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    Default

    *sigh*

    I just checked the technical specs for PVC schedule 40 pipe. It MELTS at 173 degrees. D@mmit.
    Patrick

    Wood fired barrel boiler and squirrel cage forced air
    Slowly warping plexi steam hood
    shiny selfmade copper pre-heater
    Fiddy something taps
    10x12 raised platform shack
    not enough coffee
    picked a bad year to give up ice cream

    ~~Maple Sugaring~~
    Occasional Creek Maple [+] On Facebook [+] On Twitter
    ~~~~Personal~~~~
    Shared pics [+] Best Imitation of Myself [+] On Facebook

  4. #4
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    Default

    hmm didnt think it melted that low, but i know it gets real brittle after being exposed to hot, about 160 degree, water for long periods, found that out when in a hurry we patched in some hardware store pvc on a wash system for a powdercoat paint line, worked great for a few months till the fittings shattered like something just a touch tougher than gram crackers!
    11x29 sugarhouse
    2x8 airtight arch homemade with waterloo flue pan, welded syrup pan and parallel flow preheater hood
    250gph cdl ro
    1100+ taps for 2014, approx 1000 of them vac
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  5. #5
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    Mar 2009
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    Steuben Co. NY
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    Default

    What the limit on CPVC, I know it s higher....

  6. #6
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    Feb 2009
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    Zionsville, IN
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    I believe it is 160C gentlemen. That's pretty darn hot.

    I also thing this plan is doomed to failure.
    Last edited by Bemis; 01-13-2011 at 08:44 PM.

  7. #7
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    Feb 2005
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    Mercer, PA
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    Default

    Doesn't matter if it survives, plastic is an insulator. You will not get much preheating from this, hence the copper preheaters.

    Sorry, guys...I know that copper is expensive...but start watching ebay and grab up some deals.
    -Brian-
    1st generation sugarmaker
    A wonderful wife, 9 children...
    www.sweetwoodmaple.com

    250 Taps on Vacuum for '21
    Welch DuoSeal 1397 w/2HP vacuum pump
    Homemade PVC electric releaser
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    Apartment Stove fired Phaneuf Canner

  8. #8
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    Jan 2011
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    Coal Center PA
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    351

    Default plastic taste

    Last year i was boiling and i used a plastic valve as a drawoff valve in a pinch. I tasted the syrup when i was done and it tasted like plastic. I dumped 2 gallons on the ground. Not worth buying the pvc if there is a chance it will not work.

  9. #9
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    SE Ohio
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    The maximum service temperature for PVC is 140 F. For CPVC it is 200F. The thermal conductivity is low, about 0.95 BTU/hr Ft^2 F/in, compared to 2600 for copper. At the heat fluxes used in preheaters, this is significant. You would need many more square feet of surface using plastics.

    In favor of plastics is the lower weight, lower cost per unit surface area and simplified fabrication.

    In all, I suspect the vote will be against plastic.

  10. #10
    Join Date
    Jun 2009
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    Verona, NY
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    Default

    wow... i was just asking myself the same question 10 minutes ago... now my thought for good preheater and head tank is to use a 275 gal tank suspended in the air, and then run piping out over the arch and pan to make a preheater... will this work?
    here is a diagram
    Attached Images Attached Images
    7000 taps on vacuum, just trying to get a little better every year.

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