Homespun
01-26-2014, 09:30 AM
Here's my plan for my first syrup making attempt (tapping 5 trees in my yard):
1. Collect sap in sanitized plastic milk jugs w/caps or sanitized food grade 5 gallon plastic buckets w/ lids. Combine sap daily and pour through a sanitized kitchen strainer followed by 3 sanitized filters (cotton jelly bag followed by a 50 micron & 10 micron orlon cone filter) into sanitized 5 gallon food grade storage buckets w/ lids. I'll the keep the storage buckets outside in shade if temperatures allow, until weekend boiling. Any ice found in the buckets will be removed. If outdoor temps get warmish I'll have to either refrigerate the oldest sap until the weekend (unlikely due to limited refrigerator space), or boil down the sap to a smaller volume every few days and refrigerate the concentrate to hold it until the weekend boiling (due to time constraints, I'm trying to avoid this). Any ice found in the buckets will be removed.
2. Sap boiling will be done outside on two high pressure propane banjo burners used for bewing homemade beer. On one burner I'll use a new 26" diameter carbon steel wok for the bulk of the boiling, due to it's large surface area. On the other burner I'll use a large graniteware canning pot (also fully boiling) to reduce the sap & to supply the wok as needed. In the house I'll have another large pot of sap slow boiling, to supply the canning pot or wok.
3. When "near syrup", I'll either finish it in the house on the stove at that time or refrigerate it until the next weekend and finish it then (after siphoning off any niter or sediment that might be found after refrigerated storage).
4. After it's boiled to the finished syrup stage I'll keep it warm (185 degrees F or so) on the stove while pouring off and filtering it through the 50 micron filter placed inside the 10 micron filter. The filters will hang from the jelly bag rack over a collection pot in a 170F degree oven during this process, to keep everything warm and flowing as best it can through the filters.
***Or I may just skip this filtering step and got to the sedimentation process in step 5 instead.
5. This filtered & finished syrup will go into refrigeration for a week or two to allow any niter to settle out. It will then be siphoned off the sediment and placed into cleaned pint canning jars to about 1/4" to 1/2" from the top.
6. The syrup filled canning jars will then be placed on a trivet inside a large pot or canner filled with water to the level of the syrup in the jars. The water will be heated up and held at 185F-190F degrees until the syrup in the jars is this temperature. The jars will be removed one at a time and immediately capped with a sanitized lid and ring and then inverted for a minute or two. The jars will be turned upright & placed far apart on a kitchen towel on the countertop until cooled to room temperature and the lids have sealed. At this point they will be stored in the refrigerated or gifted away.
Any comments/suggestions/corrections you have to my plan would be deeply appreciated.
Thank you for any advice you might have!
1. Collect sap in sanitized plastic milk jugs w/caps or sanitized food grade 5 gallon plastic buckets w/ lids. Combine sap daily and pour through a sanitized kitchen strainer followed by 3 sanitized filters (cotton jelly bag followed by a 50 micron & 10 micron orlon cone filter) into sanitized 5 gallon food grade storage buckets w/ lids. I'll the keep the storage buckets outside in shade if temperatures allow, until weekend boiling. Any ice found in the buckets will be removed. If outdoor temps get warmish I'll have to either refrigerate the oldest sap until the weekend (unlikely due to limited refrigerator space), or boil down the sap to a smaller volume every few days and refrigerate the concentrate to hold it until the weekend boiling (due to time constraints, I'm trying to avoid this). Any ice found in the buckets will be removed.
2. Sap boiling will be done outside on two high pressure propane banjo burners used for bewing homemade beer. On one burner I'll use a new 26" diameter carbon steel wok for the bulk of the boiling, due to it's large surface area. On the other burner I'll use a large graniteware canning pot (also fully boiling) to reduce the sap & to supply the wok as needed. In the house I'll have another large pot of sap slow boiling, to supply the canning pot or wok.
3. When "near syrup", I'll either finish it in the house on the stove at that time or refrigerate it until the next weekend and finish it then (after siphoning off any niter or sediment that might be found after refrigerated storage).
4. After it's boiled to the finished syrup stage I'll keep it warm (185 degrees F or so) on the stove while pouring off and filtering it through the 50 micron filter placed inside the 10 micron filter. The filters will hang from the jelly bag rack over a collection pot in a 170F degree oven during this process, to keep everything warm and flowing as best it can through the filters.
***Or I may just skip this filtering step and got to the sedimentation process in step 5 instead.
5. This filtered & finished syrup will go into refrigeration for a week or two to allow any niter to settle out. It will then be siphoned off the sediment and placed into cleaned pint canning jars to about 1/4" to 1/2" from the top.
6. The syrup filled canning jars will then be placed on a trivet inside a large pot or canner filled with water to the level of the syrup in the jars. The water will be heated up and held at 185F-190F degrees until the syrup in the jars is this temperature. The jars will be removed one at a time and immediately capped with a sanitized lid and ring and then inverted for a minute or two. The jars will be turned upright & placed far apart on a kitchen towel on the countertop until cooled to room temperature and the lids have sealed. At this point they will be stored in the refrigerated or gifted away.
Any comments/suggestions/corrections you have to my plan would be deeply appreciated.
Thank you for any advice you might have!