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backyardsugarer
04-11-2011, 07:31 PM
My 2500 model cost $3,700 with a plymbing kit and vertical permeate tank. Overall it is a solid unit for the cost. On average I start with 2% sap and like to take it to at least 8%. This takes several passes through the RO since it runs at such low pressure compared to commercial units (225 psi).

At 2% sugar the unit is getting rid of 1.5 gallons of water per minute or 90 gallons per hour. As the sugar goes up the permeate goes down and I was running about .75 gallons of permeate per minute or 45 gallons per hour. At that point I was putting it into my concentrate tank and boiing. I made a lot more syrup with a lot less wood and and a lot less time invested this year. I ran a 350 gallon feed tank and needed to start the RO at least a couple of hours before I wanted to boil.

I followed the manufaturers rules with my first membrane which was to rinse throughly after every use and only wash at the end of the year. Of course this was poor advice as I found out half way through the season my membrane was clogged and I could not get it clean at that point (I will be acid washing it this summer to get in back to full capacity). I was forced to buy a second membrane for around $300 for following the manufacturers advice. I was not happy about that, but at $4,000 total invested in the machine it is still a bargain.

With the second membrane I washed everynight and never saw the efficiency go down. The biggest downside to the machine is that is does not have an auto wash cycle. So I had to stay up or wake up to go and shut it down once it started to wash. The commercial models also allow you to RO sap and go to bed and they will shut down when they run out of sap. This model will not do that and you have to make sure it does not run dry or else it could damage the pumps.

To me it was worth the money and I will probably use the same unit again next year unless a really nice commercial RO comes up for a good price. I am addicted to RO now and eventually would like to take the sap to 10% plus. About the highest I went with this unit was 9.5%

On other thing, I did not like cloudy sap. When we had a warm spell and the sap got cloudy the efficiency was not very good. I decided not to make much commercial syrup at the end of the year because of this.


Nice little unit but wash it every night if you get one no matter what the waterguys tell you in the literature they send you.

I would buy it again and wash it every night.

Chris

heus
04-11-2011, 07:49 PM
How many taps do you think it could handle, with a 2x6 evaporator?

802maple
04-12-2011, 06:02 AM
I thought you would find that it needed washing. Sounds like a good alternative for the small operation.

gmcooper
04-12-2011, 07:14 AM
When I bought mine Bill did tell me that I would need to wash frequently. I have washed almost every time a ran it. Twice I didn't wash as I had run less than 400 gal and did notice that running 8-1200 the next run rates, dropped,should have washed.

Thad Blaisdell
04-12-2011, 08:17 AM
The biggest downside to the machine is that is does not have an auto wash cycle. So I had to stay up or wake up to go and shut it down once it started to wash. The commercial models also allow you to RO sap and go to bed and they will shut down when they run out of sap. This model will not do that and you have to make sure it does not run dry or else it could damage the pumps.


Easy to cure..... put a float in your sap tank, that will shut off your RO when it gets low. You can then bypass it to finish off the tank.

If its a temp thing on the wash put a thermostat type device on it to shut off at a certain point.

backyardsugarer
04-12-2011, 04:54 PM
800 taps (700 on 22" of vac) and was able to keep up on a 2 by 8 most of the year. I did have a couple of late nights so I would say the 2500 model is good for up to 800 - 1,000 taps.

I do like the idea of a float valve on the sap tank but I am really thinking about putting the RO on a timer next year (the type that is on pool pumps).

Chris

danno
04-12-2011, 05:22 PM
Chris - if you have not seen the pressure switch on an RO that turns off the pumps when the flow drops, go take a look at someone's RO. It's a reverse switch, so that it cuts the power to the pumps when the flow drops (opposite of how most switches work).

They are cheap and easy to install. Just a 1/8" (I think it's 1/8) hose that runs from your sap line into the back of the switch and wired into your pump control box.

Something like this.
http://www.grainger.com/Grainger/DAYTON-Pressure-Switch-2YCD2?Pid=search

I too have to look for a temp shut off switch for next year.

Grade "A"
04-12-2011, 08:43 PM
I think this is the temp. controller used on some RO's. I have one works great. http://www.amazon.com/Johnson-Controls-A419GBF-1C-Electronic-Control/dp/B0026N5V3U

michiganfarmer2
04-13-2011, 08:59 AM
IM a little confused about the gallons per hour. If I want to take 2% to 4% how many gallons per hour of sap will that machine go though?

michiganfarmer2
04-13-2011, 09:01 AM
...also, about the washing frequency, if I had 5000 gallons of sap come in, could I run it all through this RO without washing, or should I wash it every 8 hours of opereration? Wash it after every 1000 gallons? How often?

michiganfarmer2
04-13-2011, 09:05 AM
is this machine expandable?

gmcooper
04-13-2011, 11:34 AM
Michigan
I have the 5000 model which has 2 membranes and is expandable to 3. I don't think the small 1 membrane unit is expandable. I can take 2%-4% at over 360 gph. Unit is rated for 300 gph. I ran about 4 hours taking 1200 gallons 1.8% to over 8%. I was seeing a drop in performance and knew I needed to wash and rinse at the end. With even a 600 gph unit from any manufacturer you would need to at least rinse a couple times while trying to process 5000 gallons at once.

michiganfarmer2
04-13-2011, 11:41 AM
Michigan
I have the 5000 model which has 2 membranes and is expandable to 3. I don't think the small 1 membrane unit is expandable. I can take 2%-4% at over 360 gph. Unit is rated for 300 gph. I ran about 4 hours taking 1200 gallons 1.8% to over 8%. I was seeing a drop in performance and knew I needed to wash and rinse at the end. With even a 600 gph unit from any manufacturer you would need to at least rinse a couple times while trying to process 5000 gallons at once.

thank you for yuor reply